So I opened it up and lo and behold the flash chip wasnt soldered in properly.
Anyway here are some tips on how to open it up, fix and put back together.
Remove these ads by
Signing UpStep 1Opening Up
This holds the pocket clip on.
Now carefully take the front buttons off, via the top. They clip in either side so take a small screwdriver and pry it out. (you can see the little tabs on the picture. They are only on the right side, the bottom case clips into the buttons from the left side)
Next find the little clips on the bottom each end. Use small screwdrivers to push them in then gently slide the inner shell out of the metal casing.
| « Previous Step | Download PDFView All Steps | Next Step » |











































The USB connection on the unit is the same as a Blackberry charger. I added a bleeder resistor in-line to drop the charger output from 500 mA to about the recommended 350 mA. It gives me more options when I travel with it.
Your repair is clever. Thank you.