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Flash Powder

Flash Powder
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Flash powder is the universal composition for almost all pyrotechnic reports. Bottle rockets, thunderbombs, m-80's, shells, everything. If it is not enclosed in a container then a bright flash along with a lot of smoke will be produced as shown in the picture. If it is enclosed in a container, even the smallest amounts will produce a loud report and a violent explosion.
If you are going to use this to make fireworks please note that fireworks must be legal in your state, you might need some sort of license, and that you can use no more then 50 milligrams per firecracker ANYWHERE no exceptions. Any firework that contains more then 50 milligrams is illegal in every state.
Flash powder was originally used for producing light for cameras about 100 years ago. You have probably seen something to this extent where a photographer holds a wooden handle with a flat platform on top, says look at the birdy, and poof he ignites the flash powder.
There are many different formulas for flash powder, I will explain the simplest one with the easiest chemicals to get your hands on.


 
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Step 1Chemicals

Chemicals
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The simplest formula for flash powder has only 2 components.

400-600 mesh aluminum powder. The mesh refers to the size of the particles in the powder, it may also be referred to by its actual particle size in microns. For micron size the smaller the number the smaller the particle, for mesh size the higher the number the smaller the particle. A general rule of thumb - the smaller the particle the better. Can be bought on e-bay.

Potassium perchlorate - it is the oxidizer in the reaction. It is getting harder and harder to come by, the CPSC is trying to outlaw many different chemicals, and potassium perchlorate is high on their priority list. As of this writing it can still be bought on unitednuclear.com.
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653 comments
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May 27, 2012. 4:54 AMDon,t try this at home says:
I have been having trouble finding Potassium perchlorate but i have loads of KNO3 for making smoke bombs. would it still work well if i replaced the Potassium perchlorate with KNO3??
Dec 9, 2007. 4:21 PMdynamite boy says:
what i use for my flash powder is i go to a hobby store and buy about 10 of the biggest model rocket engines they have and then i put about 3 at a time into a trash bag [if you do this make sure there the black industrial bags they usually say "CONTRACTOR BAGS" buy at home depot or menards ] and take a hammer and hit them as hard as i can and do this to all of the engines and then i take all of the powder and put it into a plastic bag and then wrap alot of duct tape around it and put some fuse [about one foot of it because these things r HUGE] and then i lite it and run like hell.
Apr 4, 2012. 10:32 PMDreikatzen says:
D-B,
Those engines are basically black powder. How you have managed not to blow yourself up is beyond me. If you want that kind of thing, get the real ingredients: Salt-peter (canning salt), sulfur and charcoal. Grind them carefully and seperately into a fine powder. Use some screen mesh to even out/filter the particles. DO NOT hit them to grind them up. A mortar and pestil or carefully grinding on the mesh. The finer the powder the better the result. Experiment with the proportions. . .they can be found on the net. WARNING: BLACK POWDER IS CONSIDERED AN EXPLOSIVE. IT IS VOLITILE, UNPREDICTABLE AND EXTREMELY DANGEROUS. Like I said. . .why you haven't blown yourself up yet is a mystery to me. . .be careful and have. . . .fun.
Feb 15, 2011. 6:09 PMfinniano says:
im pretty sure if a rocket engine was made out of flash powder it would just explode if you tried to ignite it.
Feb 15, 2011. 6:08 PMfinniano says:
thats black powder, right? if you using estes engines its black powder, or aerotech is composite. If its composite then alot of it is ammonium percholate.
Sep 29, 2010. 4:24 PMToastalicious says:
uh.. rocket engines are not flash powder..
Jul 9, 2010. 1:14 PMskelly7447 says:
don't crush the nozzle.
Mar 9, 2012. 1:46 PMAron313 says:
How do you get it to bee water proof?
Jul 23, 2011. 2:41 PMsteelswordman says:
hey are these ingrediants cheap? and easy to get?

Sep 21, 2011. 4:16 PMpoopercooker says:
yes
Sep 23, 2011. 2:05 AMsteelswordman says:
awsome thanks
May 2, 2011. 1:55 PMthing 2 says:
I thought this was the kind that you throw on the ground...... :(
I want to make some that the movie ninjas use...
May 13, 2011. 11:46 AMostomesto says:
well in that case go on youtube and search Kipkay, you may have heard of him, one of his recent videos was slammin ninja smokebombs. throw them at the ground and the explode in smoke and light. so search "slamming ninja smoke bombs" on youtube
May 13, 2011. 8:28 PMthing 2 says:
Thanks!
Aug 22, 2010. 11:39 AMpaver2009 says:
can any one tell me how to make flash powder stronger
Mar 4, 2011. 2:34 PMzionic says:
just put more powder in to what ever your making allways work for me :L
Apr 25, 2011. 2:52 PMpaver2009 says:
10 grams and 20 grams sound the same if you go to the fire works the boom in them is loud and you can feel it how is that flash that strong
Aug 26, 2010. 4:12 PMbremac says:
contain it in a stronger vessel. a stronger cardboard vessel, never put flash in metal unless you don't appreciate having your testicles. the strongest paper tube i've ever found is dollar store shrink wrap rolls. The flash has to overcome the back pressure produced by the vessel which gives higher pressure upon rupture. you need nothing more powerful than perchlorate flash powder. don'[t screw with nitrate or permanganate flashes, they'll kill you, a really good flash powder with high yeild is cooked golden powder. ammonium nitrate and magnesium might be an acception to the danger rule, at least not as dangerous but i would stay away. to determine how much power you'll get you need to know how to write out a balanced chemical reaction equation, from that you can determine the number of moles of gas that are produced and the temperature of that gas. YOu want the reactants that will produce the most gas in the most exothermic reaction. Its been a while but i think magnesium and potassium nitrate, or permanganate gives the highest yeild, someone please correct me if you are more current with your calculations, its been years for me.
Apr 25, 2011. 2:39 PMpaver2009 says:
if you put it in a stronger vessel it isnt louder it has a snap sound to it i was looking for a boom sound im looking for the big boom sound like the big fire works you watch and here some fire works you here are loud even 20 grams of pp flash isnt that loud i tryed amon p and that isnt even that loud how do thay get that big boom in fire works
Apr 27, 2011. 12:58 AMbremac says:
If you are talking about the burst charge that is accomplished by coating rice hulls with black powder and putting it in the middle of the shell. That creates a very deep boom. Anything other than weak binary heaving charges would just blow the shell contents to hell and they would be ineffective as fireworks. Reports and salutes are generally perchlorate and aluminum flash and don't require a burst charge, it just depends what kind of fireworks you are talking about.
Aug 7, 2010. 6:21 AMnonickname says:
Are you sure your Al powder is 2 micron? You state 400 mesh, which is ~38 micron. If that's 2 micron, it will surely make extremely hot flash.
Feb 15, 2011. 6:10 PMfinniano says:
is there a formula for conversions between mesh values and micron size of the particle?
Aug 7, 2010. 11:50 AMpaver2009 says:
(removed by author or community request)
Aug 8, 2010. 3:52 AMnonickname says:
You have mixed in the oxidizer, right? Your oxidizer also needs to be fine, but as it's decomposition energy is lower than the Al's melting energy it's less important. Where did you get the aluminum powder? It could be coated with an oil or something which can hamper the process.
Jun 23, 2010. 12:03 PMDon,t try this at home says:
can i use german dark aluminum powder???
Feb 15, 2011. 5:57 PMfinniano says:
yes
Jun 23, 2010. 7:36 PMchemical_art says:
To reiterate what every sane person has said: Safety, safety, safety. Seriously, you can never really be safe with this stuff, but with the right steps the risk can be mitigated. What kept me safe through my brief time with this stuff is four things.

1. Size. Always mix very small batches right before use especially if you are new to the stuff. There is a very, very fine line between too little and too much and it is much smaller than what an inexperienced person would think. If you want a louder bang: a thick paper cylinder with ends open is better than more powder. If you want more illumination, use a different powder.

2. Handling. Treat this stuff as if it could ignite from the smallest bump, heat, or (electric) shock. Always keep the mixture at full arms length. While the mixture discovered is relatively stable (as far as flash goes) you should still treat it with the utmost respect. Be slow and methodical with it; have a plan with the stuff from preparation to ignition before mixing it to begin with.

3. Gear. In the absolute worse case the stuff may ignite due to some unforeseen circumstance. You may want to wear protective gear to mitigate damage. Some may think more gear makes you more likely to screw up or will not protect you from damage. But I feel that the right gear and following rule 1. and 2. will let you certainly live and maybe keep your hands and fingers. The goal is to protect your hands from heat, your eyes from flash, and your whole body from shrapnel. I used two separate gloves together for my hands; heat protective and leather gloves to absorb heat and kinetic energy. For my body I used a *thick* jumpsuit. Head was paintball mask and my sunglasses were tinted and break resistant. My example is certainly extreme, but no matter what amount of gear you use you want to be fully competent in dexterity before handling flash powder.

4. Methodology: You want to know everything you can about flash powder before you mess with it. You want to know how to make it, handle it, ignite it. Read from multiple sources. Just as importantly you need the right mindset: You need to plan what you are going to do with it during each step. This sounds a lot like the steps above but it is important enough to be worth repeating.

If the above helps you all in your hobbying. Feel free to copy it if you want to post it elsewhere, I just want to make a dangerous but rewarding hobby just a little safer.
Nov 15, 2010. 2:24 PMiav82 says:
You say use a thicker paper cylinder with open ends. What should you use for plugging the cylinder ends or the lowder salute??
Feb 6, 2011. 2:51 PMmatt_and_nick says:
on most small fireworks, they use clay. not the kind that doesn't dry out, the real stuff.
Feb 6, 2011. 3:46 PMiav82 says:
benzonite? I used plastic plugs and glue them with carpenter's glue. works pretty good so far.
Jan 22, 2011. 5:38 AMnutsandbolts_64 says:
I just remembered, New Year, 2010, we were setting off fireworks and firing rockets. One of the rockets were evidently defective and flew off into my face and literally exploded in my face. Why am I not blind? Because I had protective headgear on that's why.
Dec 8, 2006. 9:54 PMbloodlust1 says:
i want that cool powder from batman begins where he throws a pinch on the ground and makes a little boom and smoke comes up . i think that stuff is really cool. any way if you kow the chemicals that make it ad how much please email it to me at midnightsky91@hotmail.com
Nov 27, 2010. 3:21 PMHitman227 says:
Maybe you could use a sprite bomb and some KN03/caramalised shugar mix.
Jun 10, 2010. 7:29 PM92033 says:
Have you ever heard of 'DIGITAL EFFECTS"? If not, ask Bruce Wayne. :-)
Sep 24, 2010. 8:40 AMMasterMind555 says:
Wouldn't be simpler just to use KNO3 as oxydizer? It's perfectly legal and easy to find, but I'm not an expert.....just a guy who make dangerous projects...
Jul 15, 2010. 7:39 PMHades di Angelo says:
you can get the percholate from the thing you strike matches on the box
Aug 26, 2010. 4:15 PMbremac says:
actually its chlorate and its in the match heads not the striker, the striker is redphosphorous and antimony trisulfide i think with some silica. you can get the chlorate by dissolving the match heads in hot water then boiling down the water by about a half then cooling, it will crystallize out.
Aug 3, 2007. 7:29 PMeshimo says:
would ammonium perchlorate work?
Nov 22, 2007. 7:15 PMIronious says:
Does nt aluminum powder need to be back? also could you provide a recipe ofr this using teaspoons instead of a percentage ratio? I dont have any way to weigh this stuff and I dont know how to figure out the percentage ratio anyway. Thank you
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I'm attending NYU-Poly.