Flashlight Business Card by tomward
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If you have read my other business card instructables, you will know what this is all about - make a business card that is useful, or that people really don't want to throw away, and you have a successful piece of advertising. This is a variation on my previous flashlight card, but made to look a bit more flash, and to be easier to construct - no PCB needed for this one - just some self-adhesive copper tape. The finished design costs less than a dollar to make, and they are simple enough to make up a small batch of these in an hour or two.
 
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Step 1: What you need

LightCard1.JPG
  • One CR2032 battery (I got them for about 16 cents on ebay when I bought 100)
  • Two blank PVC ID cards (Again, I got these for about 16 cents - find a specialised ID card printing store on the web near you - I used www.digitalid.co.uk)
  • One 3mm High-intensity white LED (Ebay again! I got 100 for about $16, so 16 cents each again!)
  • Some double-sided foam adhesive tape (I got mine from an office supply store for a couple of dollars - you just need tape that is thicker than the battery you are using - mine was 4.5mm thick)
  • Some self-adhesive copper tape (Ebay! Mine cost a few dollars for a long roll of 1 inch thick tape, and I cut it into thinner strips, but you could also buy the thinner version)

You will also need a soldering iron (plus solder), a cutting knife, some spray adhesive, and a way of printing the front of your card - you can use a colour laser or inkjet. I printed on paper and laminated it, but have had success before with printing in reverse on OHP transparency film which can look good as well.
Adambowker98 says: Jun 6, 2012. 8:39 PM
Wouldn't the copper tape hit the battery while in a pocket, causing it to stay on even when you don't want it to?
tomward (author) says: Jun 7, 2012. 12:49 AM
The foam is thicker than the battery so it doesn't work unless you've squeezed it. I see from your other comment that you've found the UV version which is a later (and simpler) version of the same basic design that doesn't need soldering so I would recommend it over this older instructable - you can of course still choose any colour LED you want.
ppatches24 says: Oct 27, 2009. 8:46 PM
cool i like am am going to make one for my dad bisness
( i am a bad speller haha)
good job :)
crashbash says: Oct 27, 2009. 8:11 PM
nice, its getting rarer and rarer to find creative people in today's culture. but your definatly one of them! (i know i cant spell definatly right :) )
bubble_gum_chewing_gum says: May 2, 2009. 2:28 AM
nice business cards there dude. keep up the good work!
Redgerr says: Jul 24, 2009. 1:04 PM
ill second that
get to da parakeet says: Oct 23, 2008. 12:47 PM
<------ look!! new icon!
Redgerr says: Jul 24, 2009. 1:04 PM
uhm.. thanks? O_o
Lftndbt says: Sep 14, 2008. 2:52 AM
Decided to spruse up works giftcards... So much better... (Don't worry, just mucking around. Not showing them either. Just for personal fun.)
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tomward (author) says: Apr 13, 2009. 2:24 AM
Cool ... nice work!
raykholo says: Nov 23, 2008. 4:25 PM
i read that they have like credit cards and stuff that can do all sorts of things now --- wireless payment, fingerprint reader......................
Grey_Wolfe says: Sep 26, 2008. 11:29 PM
I'd just like to say that I really enjoy your business card Instructables. They are creative and unique. Thanks for the ideas.
xgen99 says: Sep 6, 2008. 9:14 AM
I have started a parts box not too long ago and I found a CR2032 battery in it O_O I have two of them cause in the picture when I seen the back of it i am just like Hey.... I think I have a battery like that!
jmengel says: Sep 4, 2008. 11:47 AM
Current limit resistor needed? The card goes in the bin if the LED burns out.
tomward (author) says: Sep 4, 2008. 1:11 PM
This design is self-limiting - with the voltage drop of the LED comparable to the cell voltage, as the current drawn increases, so does the voltage drop of the LED, limiting the current to around 10-15mA tops (LEDs are generally rated for around 20mA). You would need a resistor If you replaced it with just about any other colour (maybe with the exception of blue, which has a high drop as well). The disadvantage is that the light is not very bright, but it won't burn out. If you want a bright version, add a second cell in series, and stick in a resistor.
illdoyourdrugs says: Sep 1, 2008. 11:35 AM
Smart idea. Dont count on that card being thrown in the other pile of business cards.
joejoerowley says: Aug 31, 2008. 5:50 PM
Very Cool! Great Instructable!
codongolev says: Aug 30, 2008. 7:37 AM
you spelled "forensics" wrong.
tomward (author) says: Aug 30, 2008. 8:37 AM
Looks OK to me........................... (Isn't Photoshop useful!.... :)
JamesRPatrick says: Aug 30, 2008. 11:01 AM
What?
codongolev says: Aug 31, 2008. 1:37 PM
~~ forensics was spelled "forenics". he went back and changed the picture. I mean, nothing was ever wrong.
Lftndbt says: Aug 31, 2008. 2:25 AM
This what I was waiting for after your Dot matrix I'ble. I knew how to make these yet wanted to see your though. Nice job!! I will be making up a batch of atleast 100 very soon. Thanks for the inspiration!
Sandisk1duo says: Aug 30, 2008. 9:44 PM
looks very cheap(to make)!
TechnoGeek95 says: Aug 30, 2008. 7:24 AM
That's awesome! Also would be great to keep in your pocket as a mini flashlight.
Kiteman says: Aug 30, 2008. 9:55 AM
That, I believe, is the point. Cardboard business cards end up in the bin and forgotten, but useful business cards stay close at hand, constantly reminding the user about your business.
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