Introduction: Flip Lantern

Picture of Flip Lantern

This is a very simple lantern that looks both charming and intriguing. No buttons, no cables, no wall warts; just a jar. An ordinary upturned jar just begging to be flipped the correct way up, and when it is, the whole room is lit with its mysterious cool glow, just like magic! These lanterns make excellent night lights and can be carried through dark halls as they have no wires! I have made a few now and they are really cool, flipping just one over is enough to light up the whole room!

The lantern is very easy to make with just a few parts and tools. You will need to do a bit of soldering but only a small amount and the circuit is very simple. You will also need a method of gluing; superglue will work but I prefer the hot glue gun.

These lanterns use a 1 Watt LED; these little guys are super powerful! So take my advice when I say that it is not a good idea to look directly at an undiffused LED while on. The jars are frosted which diffuses the light but being excited to use these high power LEDs, the first thing I did was to get one lit up while looking directly at it and I was seeing spots for about 10 minutes after. SO PLEASE BE CAREFUL!!

With that said, materials and tools are listed in the next step :)

Step 1: Materials and Tools

Picture of Materials and Tools

You will need:

  • AAA Battery pack that holds 2 AAA batteries. Actually any combination or size of battery would work so long as the total voltage is 3V and they fit in the jar.
  • 1 Watt LED - As mentioned before, these are super powerful and as such are often sold mounted to an aluminum heat sink. However, be aware that not all 1 Watt LED are sold this way! be sure they are pre-mounted on a heat sink. You can use any colour you like, I got 5 for £4.50 on ebay.
  • Tilt switch - They are essentially small tubes that contain a metal ball, when the ball is at one end of the tube the circuit is broken, but when the ball rolls to the other end it becomes part of the circuit and closes it. Again, ebay, 5 for £2.50.
  • A length of wire - about 2 inches should do it, but better to be over than under.
  • Elastic Ribbon - Only a small piece, just a little longer than the diameter of the jar's lid.
  • Glass Frosting Spray - I used Rust-Oleum frosted glass spray, gives a nice finish.
  • Glass Jar - I used a Kilner brand jar for two reasons. Firstly, the lid is actually in two parts as shown in the photo, making it easy to work with. Secondly, they are being sold cheap a a local store :) But you can use any jar.

Tools:

A hot glue gun is what I used to do all the gluing but superglue would probably work too. You will also need a soldering iron and some solder. If you are new to soldering you can find many guides through your favorite search engine.

Step 2: Frosting the Jar

Picture of Frosting the Jar

This first thing I did was to frost the glass. I used an old card tube to hold the jar while I sprayed the outside. It is best to take it slow for an even coat; too much in one place will cause a drip to form which doesn't look so nice. Also, even though you'll want to do this in a well ventilated area, be aware of the wind when spraying outside. If the wind is too strong it will just carry the spray away before it hits the glass, forcing you to move it closer and increasing the likelihood of a drip forming.

Once a nice coat has been achieved, you can place the jar somewhere to dry, I put the tube into a glass highball which held it nicely. It will take at least over night to dry but I recommend leaving it for 24 hours. While it is drying you can be working on the circuitry.

Step 3: The Electronics Bit

Picture of The Electronics Bit

As you can see from the photo, the circuit is super simple. Simply connect the negative (black) wire from the battery pack to the negative pad on the LED (it is labeled with a little "-" symbol) and connect the positive (red) wire to either of the legs of the tilt switch. Then use your extra bit of wire (blue) to connect the other leg of the tilt switch to the positive pad on the LED (again, marked with a "+" symbol).

The tilt switch is non-polar. This meant that it does not matter which leg is positive and which is negative. However, the LED IS polar! this means the negative must connect to negative and positive must connect to positive. The LED has 4 pads; 2 positive and 2 negative. it doesn't matter which pair are used as long as the black wire goes to the negative pad and the red/blue goes to the positive.

Anyone with experience using LEDs might have noticed a lack of resistor usage. Normally I would never dream of running an LED directly from a battery. However, these 1 Watt LEDs are way more powerful than your standard LED and will draw about 350mA at their peak performance which requires 3.3 - 3.5V to do so. By under-driving them at 3V they draw about 200mA and are still pretty bright.

Now that you have your circuit made, you may test it (being careful not to look directly at the LED). This will also help you to get to grips with the tilt switch and understand which way up it must go when we fix it in place in the next step.

Step 4: Fix Tilt Switch and Glue Elastic

Picture of Fix Tilt Switch and Glue Elastic

Now that you have your circuit made and working, you will now need to fix the tilt switch in place. If you haven't already found out by playing with your circuit, the LED will be ON when the legs of the tilt switch are pointing DOWN and will be OFF when they are pointing UP.

You will need to glue the tilt switch to the battery pack so that it is in the OFF position as you are working on the inside of the lid. The legs should be pointing up as shown in the photo.

The elastic ribbon will be used to make a little battery pack holder that secures the electronics to the jar lid while still making it possible to slide the battery pack out to change the batteries. The photo shows a strip of elastic ribbon holding a battery pack in place, this is to give you an idea of what we're doing with the ribbon but I later found out that it is of benefit to thread the ribbon through the circuit loop before gluing it down as shown in the third photo. Doing this will make the wires easier to tidy away.

Step 5: Final Step

Picture of Final Step

Once you have glued the elastic ribbon in place the last thing that need to be done is to glue the LED to the ribbon. Excess wires can be tidied away under the ribbon and the whole lot can be slid out to change the batteries. It should be noted that the blue wire in my photo is about 1 inch long and is actually a but of a stretch to remove the battery pack, this is why I recommend a 2 inch length even though it does not look necessary, it does in fact help a lot.

Finally, just put the lid on the jar and enjoy your new flip lantern :D

If you have any issues or problems just leave a comment or send me a message and I will be happy to help.

Comments

Gili1 (author)2016-03-08

It is possible to add a charging module? Could another battery last longer?

TravisGood made it! (author)2015-12-09

Saw this before the holiday season and "Christmas Tree!" jumped to mind. My project is very close to this project in every detail save one. To make the colors in my tree I cut cellophane rectangles and taped them in loop form which I inserted inside the jar creating a colored wall. Fun!

NormL1 (author)2015-05-10

Very good project, I made a little variation to the procedures.

1. I find the lantern looks better when the lid is underneath, so I just reversed the flip switch,

2. Just spraying the jar with frosted window make the inside still quite visible and the smd too bright, to distribute the light more evenly, I also spray the inside of the jar a very thin coat of white paint.

Thanks for the idea !!

keola.laride (author)2015-05-06

Thank you! I can hardly wait for my orders to come in.

keola.laride (author)2015-05-05

Aloha. These are awesome! I'm gathering/ordering supplies to make some. I've never done anything like this before and I have a question. What exactly needs to be soldered? Thanks for any and all advice :)

tdonoclift (author)keola.laride2015-05-06

Thanks :) You will need to solder one of the battery holder wires to a leg of the tilt switch. The other leg of the tilt switch is soldered to a short length of wire which is then soldered to the LED. The LED is then soldered to the other wire from the battery holder. The trick it to make sure the LED is the correct way round. These LEDs actually have 4 pads; 2 negative and 2 positive. You only need to use one of each, the other two can just be left. The pads should be labelled with - and +. You must connect the negative (-) LED pad to the negative battery holder wire (black) and the positive (+) LED pad to the wire connected to the switch. If you are unsure if you have it the correct way, you can just load the battery holder with batteries and hold the wires to the LED for a short time, maybe keep a spare LED for testing. Hope this helps :)

jonathanyoung (author)2015-04-25

Awesome! I've been planning on making this with designs on the glass for awhile now, though I am concerned about the heat output. I've never worked with heatsink-mounted LEDs before, does the LED still heat up with the star heatsinks you used? If so, was it enough to heat up the glass/shorten the lifespan of the LED?

tdonoclift (author)jonathanyoung2015-04-26

Thanks :) The LED doesn't really get hot in this configuration as they are being under-driven at 3V so most of that energy goes towards outputting light. Normally these type of LEDs would run at 3.5V or maybe even more, which would cause them to heat up slightly.

Badger4700 made it! (author)2014-12-31

This is a fun simple cool project to do with the kids.

tdonoclift (author)Badger47002015-01-12

Awesome :) That looks like it came out good :D

The Green Gentleman (author)2015-01-06

*This is a very attractive instructable! I was just thinking of doing this after reading about Flip Lights in the recent Make. I like your glass-frosting improvement!*

aisi25 (author)2014-12-18

Very nice and simple.

I've been planing to use my old Garden Solar LED in new project using frosted Plexiglas and wood to make portable solar LED light for camping and emergency, and using the Tilt switch instead of normal NO/OFF switch is great feature, thank you for the idea.

May I ask for how long the two AAA batteries will handle 1W LED?

tdonoclift (author)aisi252014-12-18

I've had it on constantly for the last 6 hours and it's still going :) a quick calculation would suggest it will go for 9 hours but it will have faded somewhat. Hope that helps.

seamster (author)2014-12-17

This is brilliant!

I love the main image in the intro, withe multiple colored lights. So cool! I need to make some of these!

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