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Floating Arm Trebuchet (F2K)

Floating Arm Trebuchet (F2K)
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Ladies and gentlemen, I present to you:
The FIRST EVER (Free) COMPLETE GUIDE FOR CREATING YOUR VERY OWN FLOATING ARM TREBUCHET

Of this size, anyway. When i was looking for a good set of plans for a floating arm trebuchet, i couldn't find a single free one. I know that a lot of people share my frustration in not being able to find free plans- so I wanted to create the first one. This is a guide that will show you exactly how to build one.  As always, let me know if there is anything I can do to improve it-and I will add a video after I figure out how to.


I had a school science project (not fun) so I wanted to make it fun by building something cool. My friend and I previously made a catapult that was 7 feet high, and threw a baseball 40 ft. It was pretty bad. So this is a way to make up for that. The height of the channels is 8 feet, But the arm rises higher than that in its resting position. The arm is 7 feet. The short arm/ long arm ratio is what I was testing, and the different ratios are 2:1, 2.5:1, 3:1 and 3.5:1.  I won't tell you which one was the best yet, although you can probably guess. The counterweight is about 36 pounds, but the big, wide wood piece (the short arm) was probably around 20 lbs. I'm still not quite sure...  The total cost for me was around 130$.  I don't think it was more than that.

If you want more information on how a floating arm trebuchet works, there are plenty of videos on the internet.
I would visit Ron Toms's site, he's the inventor of this type of trebuchet.



I want to apologize for not having very many pictures of the building process, but I made sketchup models, so hopefully they will help. There are several things that could be improved, which are listed on the last page. The first good throw was about 206 feet, although the trajectory was way too steep, to the point where we could not see the baseball. So, I'm guessing that a baseball would go in excess of 300 feet! And that's with only about 50 pounds of counterweight. A 1 lb projectile would probably go about the same distance. Trust me, it's powerful. We just need to fix the pin and find the best sling length. The sling length is also probably not perfect. I'm still tweaking. Most throws went either straight down or backwards. The backwards throws were caused by a glitch in the guide system for the arm as it falls. The pin was also previously a double-headed nail and a keychain ring. The ridges in that ring would sometimes get caught on the two heads of the nail, which we think is the reason for the downward throws. So, you should include in this project the turnbuckle pin system, which is based off of this trebuchet: http://www.trebuchet.com/10101 
.
The entire thing took me about 2 months to build, but I wasn't working on it every day.
The diagonal 2 X 6s that attach to the longer drop shannel diagonals were not included in this instructable because they were a lot of trouble to add to it and I don't think they were really needed or worth it.

Always be careful; never fire it around windows or people.
Also, be very careful with the trigger. When you pull it out, it tends to fly towards the person pulling the trigger very quickly. Always hold the rope at the very end and jump out of the way after you pull it.
Let's start...
Oh but wait before you do...Remember to look at EVERY SINGLE ONE of the picture notes. I'm sure they'll help you a lot...


Credits: (Yes I just had to)
My mom and dad for paying for (almost) all of it
and for putting up with a messy cluttered garage
My friend, Michael, for always helping me with the loading and firing.
My neighbor and.. older friend, Joe, (He's an adult) for giving me tips on building the thing, especially the trigger design. He always believed it would work, unlike my dad. But my dad payed for most of it so I can't complain.
Coby, also one of my many friends, helped move the trebuchet back from school (His grandpa has a pickup truck) and also helped me load and fire on one of the testing days.

Thank you to everyone that helped.

 
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Step 1Materials

Materials
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This list of materials is copied directly from my science fair project. It includes what I used at the time. The lumber list is really long, but I think I bought somewhere around 20 8' long 2 X 4s, I'm not sure... This still does not include the 2 X 6 pieces or any other pieces of plywood. I would still recommend that you read through the list, and buy the lumber as you need it to avoid wasting wood. Buy 15 2 X 4s to start off with, then buy more later. Also, if I mention anything else in the instructable that I didn't mention here, let me know.

Materials

Lumber


2 segments of 6 ft. (1.8288 m) long 2 X 4
These are the horizontal beams that are used as the track.

2 segments of 6 ft. (1.8288 m) long 1 X 6
Long sides of the base

2 segments of 2 ft (0.6096 m) 1 X 6
Short sides of the base
*It would be better if the two previous 1 X 6 pieces were 2 X 6, I'll explain later.

2 segments of 6 ft., 2 in. (1.8796 m) long 2 X 4
2 segments of 5 ft., 10 in (1.7272 m) long 2 X 4
The two previous segments are diagonal supports. Cut at least 3 inches longer unless you are very good at cutting angles accurately (A miter saw would help)\

2 segments of 8 ft (2.4384 m) long 2 X 4
These will be the drop channels
*look at the last step: improvements. This may need to be changed.

8 segments of 3 ft., 6 in (1.0668 m) long 2 X 4
Main track supports
look in improvements, may need to be changed

4 segments of 4 ft., 5 in. (1.3462 m) long 2 X 4
These are the pieces of wood directly on either side of the drop channels.

2 segments of 2 ft., 11 in. (0.889 m) long 2 X 6
3 segments of 3 ft (0.9144 m) long 2 X 6
More diagonal supports. These Are not included in the instructable because I did not think they were necessary. I might include them later. If you really want to include them, they should also be cut about 3 inches longer, until you know what to cut.

2 segments of 1 ft., 0.5 in. (0.3175 m) long 2 X 4
lateral supports

2 segments of 2 ft. (0.6096 m) long 2 X 4
extra lateral support

4 segments of 1 ft., 5 in. (0.4318 m) long 2 X 4
4 segments of 1 ft., 5 in. (0.4318 m) long 2 X 6
diagonal supports, lateral and track-supporting

2 segments of 3 ft. (0.9144 m) long 2 X 4

6 segments of 2 ft., 5 in. (0.7112 m) long 2 X 4
These make up the short arm
May need to be shortened, look at improvements

2 rectangles of 3/4"  in. (2.54 cm.) thick plywood, 2 ft., 5 in. X 3.5 in. (0.7112 X 0.0889 m)
Plywood also included in the arm

1 segment of 7 ft. long 2 X 4
the arm itself

2 rectangles of 3/4 inch (1.905 cm) thick wood, 1.5 in. by 2 in (0.381 X 0.0508 m)
The two bits at the open top of the cut channel..keeps the drop channel from "opening"
*look at the last step, improvements. This may need to be changed

4 rectangles of 3/4 inch (1.905 cm) thick wood 9.5 X 5.5 in (0.2413 X 0.1397 m)
4 rectangles of 3/4 inch (1.905 cm) thick wood 9 X 4 in. (0.2286 X 0.1016 m)
4 rectangles of 3/4 inch (1.905 cm) thick wood 9.5 X 9 in. (0.2413 X 0.2286m)
Threee previous sections are for the counterweight boxes. This might change depending on your weights setup. This is what fit for me. Also, 1 inch thick wood would would be stronger.


Hardware

about 250 2.5 in. (6.35 cm.) wood screws, phillips head drive, #8
I would get more in case some of their heads strip...
if you buy pt lumber make sure they are approved for use in it..

8 .5 in. (1.27 cm) wood screws, phillips head drive, # 8

16 1.5 in (3.81 cm.) wood screws, phillips head drive, #8

3 ft. (0.9144 m.) long 5/8 in. (1.5875 cm.) diameter threaded rod, coarse thread
NEEDS TO BE MADE THICKER: LOOK AT IMPROVEMENTS
2 segments of 2 ft. (0.6096 m.) long 5/8 in. (1.5875 cm.) diameter threaded rod, coarse thread
May need to be made thicker

20 5/8 in. (1.5875 cm.) nuts, coarse thread
for the threaded rod

24 5/8 in. (1.5875 cm.) washers
again for the threaded rod

10 1/4 in. (0.635 cm) diameter, 5.5 in. (15.24 cm.) long carriage bolts
For the arm assembly

6 1/4 in. (0.635 cm) bolts, matching thread
for the carriage bolts
6 1/4 in. (0.635 cm) washers, matching carriage bolts
for the carriage bolts
3/8” X 4” eye bolt (Including bolts)
8 matching cut washers
these will be used in the trigger

2 1/2” X 10” eye bolts
these are the trigger pins


Wheels, weights

3 3 in. X 1.5 in. (7.62 X 3.81 cm) diameter wheels, 5/8 id bearing load rating of 200 lbs (90.71 kilos) or more
May need to be hanged if the diameter of the threaded rod is changed
excellent site for cheap, strong wheels here

2 hand weights, 10 lbs (4.54 kilos)*
2 hand weights, 8 lbs (3.63 kilos)*

*must be able to fit inside counterweight boxes

Sling
Approx. 50 ft. (15.34 m) of 3/16” (0.47625 cm) braided polyester cord
The sling lines, I bough 50 ft because i needed to cut the right lengths for each ratio, you probably wont really need more than 15 ft.

Approx 25 ft. (7.62 m)1/2” braided nylon rope
(This is actually for the trigger)

15 in. X 6.5 in (38.1 X 16.51 cm.) denim fabric
for the sling
Just find a pair of old jeans

Approx. 10 ft. (3.048 m ) of gorilla tape
for the sling

1 keychain ring
A solid metal ring of any kind would work better.

One thick nail.
This is the pin.
I don't know what gauge mine was, I found it in the trash Buy one that is at least 4 inches. The thicker the better to prevent it from bending. You should also cut off the head if you keep getting downward throws no matter how you adjust it.
If you want a better pin system, look at the turnbuckle pin system here.
(third picture on the right) RLT industries trebuchet.com



Tools
erm...
common tools

hacksaw if you don't have a METAL CUTTING BLADE FOR YOUR JIGSAW,
jigsaw the one I used here

circular saw (The one I used here) OR miter saw AND table saw
you need to miter, rip, and crosscut.

drill (The one I used here came in a kit here) with a varied drill bit set, for pilot holes, etc. One drill bit MUST be the size of your threaded rod (Mine was 5/8", it should be thicker) Ideally, the drill bit would be a foot long, or 6 inches, so that the holes in the arm don't become misaligned. I'll explain later...
also screwdriver bit driving in your screws.

coping saw and orbital sander (The one I used here)

Socket wrench for your threaded rod

speed square
...I'm kinda adding these as I think of them..

Tape measure, ruler
rubber mallet
claw hammer
um..

I think that's it
OK onto step 1
the base...
the beginning...



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56 comments
1-40 of 56next »
Nov 18, 2011. 3:32 PMsamgmills says:
Pretty nice, but you could get a lot more power by lowering your tracks by about a foot. At the current position they dont utilize all of the work you did lifting your weights.

Here is a floating arm that two other students and I from FRC team 11 MORT designed for punkin chunkin in Delaware. As far as we know, its the largest floating arm ever built by youths, and the largest wooden floating arm trebuchet in existance.

The arm is 18 feet long, we use a 1.5 inch steel bar, and can load it up to about 800 pounds.

http://mort11.org/pumpkin

also be sure to check out the rest of our website, FIRST is a great program for anyone interested in engineering!

Nov 20, 2011. 9:40 AMsamgmills says:
Wow considering you did that without any planning is really impressive we used 3d drawing software to work on ours for about a month or two before we started.

Sadly no, our steel bar was not hardened. We did special order it and it was very high grade steel so it did not bend for a while, but yes it bent after our 800 pound throw. To send it out to get heat hardened would have taken about two weeks that we needed for practice throws.

If you include planning, we started in August, and started actually build in September. And we were done by November 3 for Delaware, which already passed. The TV people need about a month to edit and such.

We had a few problems such as throwing at the wrong angle and having friction on our bar that kept us from winning. We came in third to a smaller floating arm trebuchet.

And last but certainly not least, yes, FIRST is a great program and I can say with confidence that it is the best thing i have done with my life thus far. Im sure there is something in the terms and conditions about not asking where you live so i cant say which teams are near you but yo should be able to check here and maybe start a team of your own. Its hard work but you wont regret it.

http://www.usfirst.org/roboticsprograms/frc
Sep 10, 2011. 7:01 PMJediKnightTemplar says:
I want to build a trebuchet for a physics project with 3 other students. Could I use this design to launch a 5 lb. pumpkin about 200 yards?
Oct 1, 2011. 6:46 PMJediKnightTemplar says:
What is the total length of the arm with the extension? Moreover, would you recommend using said full length? Also, what diameter of carriage bolts should I use for the arm assembly? I'm guessing it should be thicker that the ones you used due to the (much) higher CW (around the lines of 500-600 lbs), but what would you recommend using?
Aug 30, 2011. 5:12 PMkoolaidman8 says:
if i build it will it launch and about how far and dose it work well
Aug 6, 2011. 6:15 PMMrMadmonkey4 says:
cool! Im planning on building one of these but much smaller to shoot golfballs!
Aug 15, 2011. 11:29 AMMrMadmonkey4 says:
Sure, it will hopefully be done in a week of two.
Jul 10, 2011. 7:54 PMlastcoolnameleft says:
Is it possible to get a copy of the Sketchup files you had? I'm having a trebuchet contest and would like to do something similar.
Jul 18, 2011. 8:24 PMlastcoolnameleft says:
I don't need them that quickly, as the competition isn't until September, but after you recuperate from your vacation, that would be great. We just build a "regular" small scale sized trebuchet this past week and are looking to progress towards a floating arm trebuchet next. Hope you're enjoying your trip!
Mar 6, 2011. 2:29 PMroliver-2 says:
i am thinking about building one for a school project. How much counterweight did you use. I can use 200 lbs.
Mar 8, 2011. 5:22 PMroliver-2 says:
this may sound like a stupid question but what does a higher arm ratio actually mean. what has to be changed on the arm?
Mar 9, 2011. 1:22 PMroliver-2 says:
Alright thanks, do the size of the wheels matter if you want more weight because the ones pictured here are small.
Mar 2, 2011. 4:59 PMGoochesVFD says:
I have built a scaled down version of this, and forgot to put anything for the sling to travel through. However, I tied the sling short enough to just barely sit on the groung in the loaded position. I was able to get 150 feet with 50 lbs. of counterweight. I built and competed in two contests in a 3 week time span, and didnt' have too many practice shots. I will make some improvements to the design( seeing as the 2x4 where I cut the drop channel has cracked at the bottom) and try to post pics if you would like.
Mar 2, 2011. 5:08 PMGoochesVFD says:
Oh, by the way. In the contests in which i entered, we shot oranges. The oranges are comparable to the weight of a baseball.
Mar 2, 2011. 6:15 PMGoochesVFD says:
All together, competitions and practice shots, is <50.
Mar 2, 2011. 6:13 PMGoochesVFD says:
Mine was built to about 5 feet tall. I just looked at your pics to figure mine out, but i came up with the dimensions on my own. It was actually a school project, so I had to draw it in a 3d modeling software(pain in the a**, but it worked out). I will be working on the trebuchet over the weekend, and if I can figure it out, I will post pics. I just created an account right before I started on it. If I can't get the pics up, i will explain what I did to the best of my ability. I am gonna try for the 300 ft. mark, as close as i can get to it. With this design though, it is very possible. The only problem that I really had was the 5/8" threaded rod bending. I am gonna get some solid steel 3/4" round to use on the counterweight boxes. I used 1/2" threaded rod for the two wheels on the arm, and it worked out pretty good, but since I have extra 5/8" now I will prob go ahead and change it as well. It bent very little, but I wanna be sure that i don't run into any problems down the road.
Feb 9, 2011. 2:57 PMThomas MSwift says:
Thanks a lot for doing this...You're getting a lot of range out of very little counterweight!
I no longer have any excuses left to build one.
Dec 22, 2010. 4:00 PMthepelton says:
I heard about some guy who made a trebuchet, and threw his fiancee with it, and broke her leg. She still married the guy. Not sure I would have agreed with that. He could have killed her.
Dec 27, 2010. 3:51 PMthepelton says:
Some emmissaries were thrown back to prevent negotiating.
Dec 20, 2010. 9:44 PMyokozuna says:
Your instructions and pictures are great, but for something on this large of a scale you really should include some video of your beast in action.
Dec 21, 2010. 4:42 AMyokozuna says:
Yep, upload a video to youtube, and then search for the embed code button there. Click it, and it will give you a bunch of html for setting it inside another webpage. Come back to instructables, and in the editor there is a video button. Click it, paste in your youtube code, and it will add it to that step. Good luck in the contest.
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