Introduction: Flock Clock

About: I am an author and a maker. My current project is Santa's Shop. I'm working on a science fiction type book--more later. @EngineerRigsby




The Flock Clock uses male and female drinking birds to display time.  Binary addition of the female birds (left to right) yields the hour.  Binary addition of the male birds (multiplied by five) yields the minute--within five minutes.  An Arduino processor provides the signals needed to drive Peltier cells which heat the fluid in the birds and causes the bobbing motion.  

102-1671-nd  Peltier  digikey.com
pb1124-nd  relay  digikey.com
drinking birds   teachersource.com
320081  5 volt 6 amp power supply for Peltier   jameco.com




Step 1:

 Cut a 12" by 12" piece of 1/4" thick plexiglass for the base.  Use four three inch long acrylic rods to support the upper plate (I cut the handle of a fancy toilet plunger for these rods).

Step 2:

 Fasten the plexiglass to the rods with screws.  Pre drill holes that are slightly smaller than the screw threads (1/16" smaller).

Step 3:

 Fasten the top plate with screws.

Step 4:

 Cut small notches in the base of the dunking bird (to accept the Peltier cells).

Step 5:

 Ideally, the Peltier cell should be a snug fit.

Step 6:

 Drill two holes in each bird's base--the holes should be toward the front of the base.

Step 7:

 Drill holes in the upper plate to match the holes in the bird base.  ONE AT A TIME.

Step 8:

 As you prepare each base, insert the bird body and bob it to its full extent both directions.  Be certain that the birds don't collide before you drill holes.

Step 9:

 Number each base, or you will have trouble later matching the base holes to the top plate holes.

Step 10:

 Solder about 15 inches of wire (#22 stranded) to each Peltier cell.  Place heat shrinkable tubing over the solder joint.

Step 11:

 Using epoxy, glue the Peltier cells to the bird base.

Step 12:

 In the upper acrylic plate, drill a hole behind the bird base (about 1 inch behind the base) large enough to slip both Peltier wires (and solder joints) through.

Step 13:

 Place the wires through the hole.

Step 14:

 Number the red wire as you prepare each bird base.  You will need to keep up with this to match the relays to the correct bird.  
Bird 1 Arduino pin 11, "8" hour
Bird 2 Arduino pin 10, "4" hour
Bird 3 Arduino pin 9,   "2" hour
Bird 4 Arduino pin 8,  "1" hour

Bird 5  Arduino pin 4, "8" minute
Bird 6  Arduino pin 3  "4" minute
Bird 7  Arduino pin 2,  "2" minute
Bird 8  Arduino pin 1, "1" minute


Step 15:

 Drill holes in perfboard and use nuts and bolts to prepare to mount the relay interface (perfboard).

Step 16:

 This is the schematic--quite a bit of wiring.  I mounted the relays in wire wrap sockets to make the work easier.  The pushbutton is used to "set" time.  The clock starts at 1 o'clock and each push advances the time five minutes.  The LED's help you to know where you are when setting the time (the birds have about a 100 second delay before they start or quit bobbing).

Step 17:

int second=0;
int minute=0;
int hour=1;  //start time at 0
int valm=0;
static unsigned long lastTick = 0; // set up a local variable to hold the last time we moved forward one second
// move forward one second every 1000 milliseconds
void setup() { //set outputs and inputs
pinMode(1, OUTPUT);pinMode(2, OUTPUT);pinMode(3, OUTPUT);pinMode(4, OUTPUT);pinMode(5, OUTPUT);
pinMode(6, OUTPUT);pinMode(7, OUTPUT);pinMode(8, OUTPUT);pinMode(9, OUTPUT);pinMode(10, OUTPUT);
pinMode(11, OUTPUT);pinMode(12, OUTPUT);pinMode(13, OUTPUT);
}
void loop() {
if (millis() - lastTick >= 1000) {
lastTick = millis();
second++;
}
// move forward five minutes every 300 seconds
if (second >= 300) {
minute++;
second = 0; // reset seconds to zero
}
// move forward one hour every 12 five minute intervals
if (minute >=12) {
hour++;
minute = 0; // reset minutes to zero
}
if (hour >=13) {
hour=1;
minute = 0; // reset minutes to zero
}
if(minute == 1 || minute == 3 || minute == 5 || minute == 7 || minute == 9 || minute == 11) {  digitalWrite(1, HIGH);} else {  digitalWrite(1,LOW);}
if(minute == 2 || minute == 3 || minute == 6 || minute == 7 || minute == 10 || minute == 11) {digitalWrite(2, HIGH);} else {digitalWrite(2,LOW);}
if(minute == 4 || minute == 5 || minute == 6 || minute == 7) {digitalWrite(3, HIGH);} else {digitalWrite(3,LOW);}
if(minute == 8 || minute == 9 || minute == 10 || minute == 11) {digitalWrite(4, HIGH);} else {digitalWrite(4,LOW);}
//hour units
if(hour == 1 || hour == 3 || hour == 5 || hour == 7 || hour == 9 || hour == 11) {digitalWrite(8, HIGH);} else {digitalWrite(8,LOW);}
if(hour == 2 || hour == 3 || hour == 6 || hour == 7 || hour == 10 || hour == 11) {digitalWrite(9, HIGH);} else {digitalWrite(9,LOW);}
if(hour == 4 || hour == 5 || hour == 6 || hour == 7 || hour == 12) {digitalWrite(10, HIGH);} else {digitalWrite(10,LOW);}
if(hour == 8 || hour == 9 || hour == 10 || hour == 11 || hour == 12) {digitalWrite(11, HIGH);} else {digitalWrite(11,LOW);}
valm = analogRead(0);    // add five minutes when pressed
if(valm<800) {
minute++;
second=0;
delay(250);
}
}
 This is the Arduino code.

Step 18:

 Mount the terminal strip.

Step 19:

 Drill holes and mount the Arduino processor board.

Step 20:

 Wire the relay interface board.  When connecting "pin 8" on the relays, use two runs of wire wrap wire.

Step 21:

 Insert relays into sockets.

Step 22:

 Electronics should look pretty good--before you tie everything together.

Step 23:

 Take a 1.5 inch piece of #22 solid, strip both ends and leave one end open to receive wire wrap wire from the relay board.

Step 24:

 Turn the relay board upside down and add wires to connect to Arduino and the terminal strip.  Don't forget that wires to the terminal strip have to survive turning the perforated board over (next step).  I ran those wires toward the lower part of the picture shown, then under the board (so they wouldn't get tangled when the perf board is flipped).

Step 25:

 Hide the wires as much as possible.

Step 26:

 Add the wires from the 5volt 6 amp power supply (each Peltier cell will consume about .7 amps).

Step 27:

 Bring the wires from each bird to the terminal strip (now, aren't you glad that you marked those wires!)

Step 28:

 Everybody is ready to bob!  If you've been wading through all of this for the secret on how to determine drinking bird sex, think "blue" for boy and pink for girl (and just what were you thinking?)