Picture of Flying Captain America Shield
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This is a flying Captain America shield that you can make out of duct tape and cardboard. Make a couple of these and you can battle it out with your friends Captain America-style!

I had two goals in mind with this project: 1) that the finished shield could be tossed around safely and actually fly stable like a giant Frisbee, and 2) that it could be replicated by almost anyone, independent of their current crafting skills.

For this project I made a couple of different flying shield prototypes. After some experimenting, I eventually reached a design that flew really well . . . and now I'm excited to share it!

I've included a PDF with all the pattern pieces that are required to make this. I worked directly from these finalized pattern pieces to build the finished version of the flying Captain America shield you will see in the following steps and in the video below.

The finished shield is 22.5" in diameter, and weighs 27.5 ounces (780 g). It's hefty, but it flies great. Still, you wouldn't want to knock a little kid in the back of the head with it, but it's certainly a lot safer for throwing around than this version (also made by me).

Here is a video of my flying shield in action:

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Step 1: Things you will need

Picture of Things you will need
Here is what you will need to make your own Flying Captain America Shield:
  • Print-out of the attached PDF
  • Flat pieces of cardboard, at least 12" wide across the grain. I used thick double-ply cardboard.
  • Duct tape, one roll of each: red, white, blue, and regular
  • 24" of webbing or other suitable material for handles
  • 74" of 3/4" polypropylene rope
  • Cutting mat
  • Utility knife with extra blades (and/or heavy-duty hobby knife with extra blades)
  • Hot glue gun
  • Sharp scissors
  • Marking pen, like a Sharpie
In each step I will go into more detail about the materials and tools used.
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when i try to open the pdf it wont, can you help?
seamster (author)  Kurohitsujii2 years ago
Here's the file right here. If still you can't open it, it's a problem on your end. Make sure you have the latest adobe reader.
CraigB13 made it!5 days ago

Thanks for the great guide. Here is my attempt to go with the Cap. America morph suit. Only change I made was instead of rope I used some spare garden hose I had in the shed. Thanks again!

seamster (author)  CraigB135 days ago

Hey, looks pretty good! Thanks for sharing this photos!

Did you run a race dressed as Captain America?

May i ask did you really trace the black line or you used a ruler too make it straight?
two questions, what size paper do you print the pdf onto?
And how much cardboard is needed?
seamster (author)  ElizabethS1025 days ago

You need 8.5" by 11" standard office paper. For the cardboard, I think I used a couple of small boxes worth.. I really can't say exactly.

Thanks for answering so quickly! I guess I'll figure it out on the cardboard...

lynx267626 days ago
what whith of cardboad do you need
wilburckwong made it!1 month ago
Thanks seamster. This is a replicate from Hong Kong in the Asia!
seamster (author)  wilburckwong29 days ago

Very nice! You shield looks excellent. Thank you for the photos!

kkazuto774 made it!1 month ago
Finished my shield! And I must say: I'm proud of it! Definitely taking this to Avengers: Age of Ultron! Thanks a lot!
seamster (author)  kkazuto7741 month ago

Awesome! Glad you were able to make one. Everyone at the movie will be jealous!

Be sure to tell them where to find the tutorial! ;)

AG3NT_47 made it!1 month ago
Really awesome job bro. Perfect to take to the Avengers: Age of Ultron. Thanks a ton! Didn't have duct tape so ended up using paper and worked out great
seamster (author)  AG3NT_471 month ago

Hey, nice job!

I think using paper instead of duct tape is a first! I like the clean, classic look of it. Thanks for sharing the photo here!

kirei.kotomine.7 made it!1 month ago

Thank for the great and easy to do instruction. I made a few adjustment with your step ( using colored Decal instead of tape). The rest is just Stick and Stick.
The 1st one on the left kinda Flat due to applying to much pressure on the surface while stick the decal on. My second look better Though. Once Again , Thank You.

seamster (author)  kirei.kotomine.71 month ago

Nice! Thanks for sharing the photo--the shields look pretty good!

kkazuto7741 month ago
This is awesome, dude! I was panicking because I'm going to the premier of Avengers: Age of Ultron next week and needed something awesome. Definitely making this! Thanks. I'll post pictures when I'm done!
seamster (author)  kkazuto7741 month ago

Glad you found this! If you're feeling really ambitious (and happen to have an old satellite dish available), you ought to try my metal version:

Whatever you do, best of luck! Can't wait to see how your shield turns out!

driley10uk1 month ago
Good fun build. I found when cutting the star/blue circle/white ring out that sticking the tape to greaseproof paper first really helped. That way you can cut out the pieces easily and they have a peel off backing that makes it really easy to apply.
seamster (author)  driley10uk1 month ago

Awesome! Good tip too on the greaseproof paper. Thank you for sharing the photo!

Yodilee made it!1 month ago
Thank you thank you for these super easy to follow instructions and the template! I was able to knock this out in an afternoon. I accidentally printed at like 150% so I ended up having to take two inches off the diameter, but everything was still in proportion to do this. So excited--thank you! Going to be volunteering with a superhero group as American Dream.
seamster (author)  Yodilee1 month ago

Very cool! I'm glad you found this and were able to make one. Love the idea of volunteering with a group like that. Thanks for sharing your photo, I love to see that people are still finding this and making captain shields with it!

ashbrian made it!1 month ago
Thanks so much for this demo. My boys love their shields.
seamster (author)  ashbrian1 month ago

Oh, awesome!

I love the batman one a lot. They both look like they turned out great (the shields, not the boys--they look a bit mischievous).

;) Thanks for sharing the photo!

You know: I am a huge fan of Cap Shield builds. Most of them are trying to make a final product that looks as metallic and realistic as possible. I'm a fan of this build because being able to throw your shield is every Cap fan's dream.

This is a great instructable. Keep up the good work.

seamster (author)  TheFrankTurk1 month ago

Thank you! My kids loved this and it's long-since been destroyed by overuse.

Might be time to make a new one! :)

stupidname2 months ago
I made it and it is so cool!
jayden_tunstall made it!2 months ago

I'm going to London Comic Con this year and I am cosplaying as a female Captain America. I had been searching for a shield but all the ones I had found were either too small or too expensive. I found this but used different materials such as coloured card and wrapping paper. I also used spare shoelaces for the straps. I am really proud of this, thank you,

seamster (author)  jayden_tunstall2 months ago

Awesome! Glad you found this and were able to get a bit of help from it. Your costume sounds great. Thank you for the comment and the photo!

ricardod3 made it!2 months ago

greetings from the Philippines!!!

tyvm for the instruction materials. my son and i really enjoyed doing it. due to budget & availability constraints, we used duck tape at the back portion of the shield only, the rest was made by applying packing tapes.:):):)

seamster (author)  ricardod32 months ago

Hey, awesome! Your shield looks great. I'm glad you found this tutorial and were able to make one with your son!

_solovable made it!3 months ago

thanks for the great tutorial! :) i did it today, i just used colored paper for it, it also worked. Greetings and thank you from Germany

karolinka2251 made it!3 months ago

Hi. I'm a woman, so I am proud that i managed that :D
Just finished a shield for my 3 year old son.
It isn't perfect, and not as cool as yours, but my son i happy anyway :)
Thank you for this tutorial!
Greetings from Poland! :)

seamster (author)  karolinka22513 months ago

Your shield looks great! I'm sure your little boy will love it. Thanks for sharing your photos!

Topzmad1 year ago

I am 14 and dont have access to tools like this, and cant get any diffrent color ducktape. Do you have any other methods that i could use?

At first I thought I was going to have the same problem, for tools use your mom' kitchen cutting board to cut the duct tape, kitchen scissors for the cardboard and for the colors use acrilyc paint very cheap at walmart like .50cents may need lots of layers but it works. I found the duct tape, and are trying the glow in the dark white paint for the start..just try and have fun ...
.just a suggestion ?
seamster (author)  Topzmad1 year ago

Hmm. I'm not sure of any other methods you could use. You might be getting to that age where you can get a little job, save up some cash, and buy yourself some supplies. In fact, you might be able to track down a lot of the stuff you need for free. Just ask around.

I'd recommend starting with a small cutting mat, an exacto blade, decent scissors, and a glue gun. These basic things will open up a lot of creative possibilities for you. I started gathering stuff like this when I was about your age, and put all my stuff in an old fishing tackle box, which I still have 20+ years later!

baseball42297 months ago

If you don't have a cutting mat or cutting table how would I mark the templates onto the duct tape?

My 2 sons (7&10) and I just finish this project, didnt have the tools, so instead of a mat I used my kitchen cutting board, it worked great ?
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