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Free and Dirty Conductive Thread-

Free and Dirty Conductive Thread-
Strip insulated wires to harvest the valuable copper "thread" for E-textile projects.
In this I'ble I will show you my method, of stripping insulated waste cable for E-textile projects.

Why pay for expensive conductive thread when there is a cheap and available source at our finger tips.

Todays electronics often leave us with, useless lengths of insulated wire.
The equipment long since dead.

Now re-cycle this cable into a new purpose.

 
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Step 1Slice Insulation

Slice Insulation
Take you insulated wire and cut a small slice up the length of the end.

Expose the cluster of threads.

Firmly grasp the wire then peel the insulation back down the length.
If done correctly the insulation should, all come of like a banana skin in one piece.
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15 comments
Apr 24, 2011. 3:16 PMascii says:
From junk that's partly lost or dead,
You still can get conductive thread,
It's not the stuff you buy online,
But still conducts, I'm sure it's fine.
Jun 4, 2011. 12:06 PMpastaking says:
Have a cookie!
Apr 24, 2011. 10:51 AMchaydgb says:
Great example of repurposing. I personally find magnet wire (especially the ultra thin stuff) perfect for a conductive thread substitute, plus it has an insulating coat, so strands can cross one another without risk of short circuits.
Feb 18, 2009. 1:23 PMFor Better Or Worse says:
This is a very bad Instructable because it does not describe on how to make actual conductive thread. It just shows you how to strip a cable for wires, thats it. Sorry for not being positive but somebody should find it constructive for showing some one on how to strip a wire.
Jan 8, 2011. 2:04 AMTruck says:
mate! right first off draw a box.....now think OUTSIDE the box!
why cant this be classed as a thread? hmm...? its flexible enough to be poked through a needle and then stitched or 'Threaded' in a fabric, also being conductive Equals conductive thread =D

Lftndbt great idea! i think i might experiment with running it through glue and hanging to dry to solve Gorfams's problem of spillage or getting
caught in the rain!

Cheers again!
REPLY
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Aug 15, 2010. 12:22 PMnam2000 says:
I've done this exact thing before while trying to make dots-like gloves. I found that you can add a core by threading the normal thread through the center hole in a salt shaker (anything with a few holes that you can thread would work... i had a salt shaker) then the metal wire through the outer holes on the salt shaker (obviously empty the salt out first). then use a drill to spin the wire on side you threaded to. It should pull the wire and thread through the hole and wrap a decent conductive thread. that probably didn't make much sense but its really not that complicated.
Mar 14, 2009. 1:42 AMGorfram says:
Two cents worth of my humble opinion...

It seems like the good points are:
- it's cheap or free (genuine conductive thread costs out the wazoo).
- it reuses old cabling that is difficult to recycle.
- it probably has low resistance in comparison to most geniune conductive thread.

Drawbacks might be:
- May break easily. Genuine conductive thread uses extremely fine metal wire wound around a nylon core, which gives the thread the flexiblity & strength to stand up to being sewn & (presumably) worn.
- May short out. What happens if you spill a glass of water on the textile in your avatar? (And, if your glass was holding Pepsi instead, how do you launder the piece?)
- May poke at you. Once the copper threads start breaking, they'll turn into eensy beensy little bristles.

My guess would be that this would work well for an art piece that's going to go up on the wall, and might work in a soft toy/stuffed toy (although not one intended for small children). You could maybe get it to work in a hat, I think, if you placed the threads within a stiff brim or crown - and never, ever, wore it in the rain.

Like the title says, it's cheap and dirty.
(Hmm... it might also be good for prototyping/test runs, so you don't risk blowing the super-expensive thread on a set-up that winds up letting all the smoke out anyway.)
Mar 14, 2009. 9:18 PMGorfram says:
Thanks, Lftndbt :) :) :) As to your question, I don't know. I've never actually worked with conductive thread or fabric, and don't know that much specifically about it. I do know a fair amount about how metals respond to flex and wear (did my Master's Thesis on stuff just like that); some about electrical & electronic circuits (the School of Engineering makes you take a couple of EE courses before they'll let you loose on the Master's Degree thing); and a non-negligible amount about sewing, embroidery, and working with gold and sliver embroidery thread (I used to do a lot of historical costuming - and if you wanna get all dressed up like a Russian Princess, you gotta learn how to embroider with gold thread :). I can tell you that on the embroidery thread, the fine metal wire that's wrapped around the textile (nylon, polyester, silk, what-have-you) core is itself coated with an ultra-thin coat of shellac to help keep the metal from tarnishing. Whether that shellac has any decent insulating properties, or how long it would last under a live (micro)current load, I don't know. (I can, however, recommend against placing metallic thread on the back of a garment anywhere between the waist & the knees, unless you truly believe that you will never want to sit down while you're wearing it. That's also not such a good place for pearls or any other knobby little sorts of things. :) I've submitted your question to "Answers" - it'll be interesting to see what we get.
Aug 7, 2010. 7:26 AMnatman3400 says:
A little late, but i plan to use this in a one time use costume. Im bringing back the "be a Christmas tree" for Halloween that i did a few years back, with blinking lights.
Jun 16, 2009. 6:05 PMFor Better Or Worse says:
Lftndbt, FYI all I SEE IS Wire sewed into a peice of cloth, that is not what conductive thread is, and to answer your question, yes, i did read the title, which was misleading. Does'nt Free and Dirty Conductive Thread sound like conductive thread to you. p.s. . conductive thread would at least have a cotton core to prevent kinks
Aug 6, 2010. 10:21 PMmortso says:
Gee splitting hairs. Thanks Dude for a nice idea. Sorry the purists can't just say "cool".
Nov 20, 2008. 8:29 PMScammah says:
You might want to add some of the places you would find this wire at also.

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Author:Lftndbt
I work in a D.i.Y style superstore. I am not sure if that is a good thing or not, but it certainly perpetuates my interest in such areas. I enjoy high powered devices of any kind. I do not give...
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