Introduction: Friction Lighted Car
Step 1:
Start with a radio controlled car--one where the wheels stay engaged with the motor. Some of the cheapest cars have a slip arrangement in the gearbox for changing direction. We need a vehicle which is either tank like (left side on or right side on) or one with geared drive wheels and proportional steering. I've suggested one from Amazon.com that works.
Step 2:
Remove the cover and the lid to the battery container.
Step 3:
Remove the springs from the battery container.
Step 4:
Separate the car by removing screws so that you can access the motors.
Step 5:
Notice that two wires go to each motor assembly from the electronic unit (green, yellow and red, blue).
Step 6:
Cut the motor wires from the electronic assemly (radio receiver) and save the receiver for a future project.
Step 7:
Drill 1/8 inch holes in the battery compartment and clip out one of the battery separation walls.
Step 8:
Bring the motor wires through the holes and refasten the housing to the wheel assembly.
Step 9:
Create a diode bridge (see schematic in step number one). This allows voltage generated by the motor assembly (dc motors act like generators when turned) to always come out in a predictable fashion, regardless of which way the motor (now generator) is turned. I use a diode bridge for each motor assembly so that they will feed the capacitor and led rather than each other.
Step 10:
Solder the motor leads to the input of the diode bridge (the place where head and tail of diodes meet).
Step 11:
Insert two pieces of double sided foam tape to the ultracapacitor.
Step 12:
Stick the ultracapacitor into the battery compartment and bring positive and negative leads from the diode bridges to the capacitor.
Step 13:
Prepare to insert the led to the roof. I tried to drill through an existing "light assembly," but the drill bit caught and spun the assembly off into some unknown corner of the garage (this is why I wear goggles--you can never be sure when something strange is going to happen).
Having lost the light, I designed and printed a "light bar" with a 3d printer.
DO NOT ATTACH LEDS OR ANY SMALL PARTS IN A WAY THAT THEY CAN COME LOOSE IF THIS TOY IS TO BE USED BY A SMALL CHILD.
Sorry for "shouting," but this is important.
Step 14:
Drill holes in the roof and attach your led assembly to the roof. Bring the led wires to the capacitor. Put electrical tape around the diode bridges; we don't want things touching and shorting out.
Step 15:
Secure all the parts and give it a test run.
You will have to pull it a few times to charge the capacitor--then the light will stay on for quite a while (actually will glow for a couple of hours).
Participated in the
3rd Annual Make It Stick Contest
Participated in the
Hack It! Contest
Participated in the
Make It Glow