Front-Wheel-Drive Center-Steer Semi-Recumbent Bicycle

 by sennomo
Featured
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With two donor bikes and some other junk, any tinkerer can build a front-wheel-drive, center-steer, semi-recumbent bicycle. (FWD/CS/SR bike for short.) No welding or brazing required! No special tools required! No power tools required (but they can help).

Inspiration for this project came from the following pages:

The $18 Recumbent Bicycle

Build your own recumbent bike, the camel bike

Cruzbike

Why? Because I wanted a recumbent, but I'm too cheap to buy one, and I'm too lazy to build a traditional one. It may be ugly, but it's the most comfortable bike I've ridden!
 
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Step 1: Principles and Tools of the Project

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This project was originally undertaken with certain fundamental principles in mind:

1) Buy nothing new if available materials suffice.

2) No torches.

3) No special tools.

The good news is that by following these principles, I purchased nothing expressly for this project, and I saved my MAPP gas for more serious projects. On the other hand, aesthetics and perhaps safety are sub-optimal.

The tools I used:

- pliers
- wrenches
- screwdrivers
- power drill (not necessary, but it prevents tendonitis)
- files
- metal snips
- wood saw
- hacksaw

Obviously, by discarding my principles and using better tools, one can make a much better bike. I dare not suggest that anyone exactly follow my instructions; I offer this Instructable merely to give others some ideas.
djr6789 says: Dec 19, 2008. 11:51 AM
nerly finished mine just need a seet and to mod the handlebars
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sennomo (author) in reply to djr6789Dec 20, 2008. 6:12 PM
Nice start! Two freestyle bikes should be a good combination. If you keep the rear pegs for a passenger, maybe you can make a seat that has convenient handles.
djr6789 in reply to sennomoDec 21, 2008. 5:45 AM
thanks for the idea ill give it a try
m a r i a n o says: Aug 3, 2011. 12:31 AM
I used your instructions to build my rowing bicycle:

http://www.instructables.com/id/Row-pull-push-bike-la-marianette/

http://lamarianette.blogspot.com/


Thank you for the idea!
sennomo (author) in reply to m a r i a n oAug 3, 2011. 6:17 AM
I'm glad that I could help. Two-wheel-drive is a great idea! ¡Gracias a Usted! ¡Bien hecho!
bobcat1947 says: Jan 31, 2012. 1:45 PM
Loved it !
SIRJAMES09 says: Jul 24, 2011. 5:14 PM
on the front where that partial tube is sticking up, can you put a light or reflector there?? a light might make it easier to be seen or maybe to see after dark.....
sennomo (author) in reply to SIRJAMES09Aug 3, 2011. 6:18 AM
Yes, that would be a good spot for a light. After I finished, I regretted cutting that tube as short as I had. If I try a do-over (with better sized parts for me) I'll definitely leave that tube longer for lights.
SIRJAMES09 says: Jul 24, 2011. 5:12 PM
for the seat, you could use 1/2" plywood for the base, cover it with CLOSED CELL foam & then cover that with open cell foam: about 1" to 3" of each.

The double layers of foam will remove the bounce, yet, still give you a soft ride for maybe 50 or 60 miles. Just a thought.
tonyscott says: Jul 5, 2011. 2:46 AM
it's a nice idea as a starting point, next I'd paint and make a better chair, congratulations mate.
nantachayo says: Aug 11, 2010. 8:43 AM
cheap but enjoy
Woodenbikes says: Oct 2, 2009. 7:16 PM
Very cool bike! I ought to build one too. Perhaps replacing the sheet metal U shaped piece with a thicker piece of flat stock with a 5/16" hole for the stem expander bolt to pass through. Twist it 90 degrees and have another hole for the Seat clamp binder bolt to pass through. (or more elegantly and stiffer is to find a longer replacement for the seat post and flatten the top of it and drill a hole through which to pass the stem expander bolt.)
sennomo (author) in reply to WoodenbikesOct 2, 2009. 8:23 PM
Thanks! Your latter suggestion (about replacing the seat post) sounds right on the money for the stem I'm using. Stiffness is sorely lacking as it is, making the wobbliness a bit worse. I'm even considering adding springs to the fork to "encourage" the wheel to center.
2 stroke in reply to sennomoAug 1, 2010. 4:18 PM
ill weld a post diagonlay from the frame to the sem to stop the wobbly ness
sennomo (author) in reply to 2 stroke Aug 1, 2010. 5:56 PM
It might be difficult to remove the wobbling without blocking the steering.
green_rider says: Feb 10, 2010. 7:28 PM
brilliant, sennomo...
will try and build a similar one... soon... :-) 
how stable and comfortable is the seat? how easy/difficult is navigation, especially in heavy traffic? I live in mumbai, india... and the traffic congestion here has to be seen to be believed! :-) what's your average speed on this recumbent?  
ride safe... have fun... :-)
sennomo (author) in reply to green_riderFeb 11, 2010. 2:46 PM
The seat is very comfortable and stable.  It's perhaps the best part. 

I have avoided heavy traffic with this bike, because it is not tall, so people in trucks might not see me.  The steering works fine on an even surface.  Bumps are more awkward with this bike than a standard bike.

The speed of this bike is limited by the 20" wheel and single-speed gearing.  Still, I can cruise at 20kph.

I can't imagine riding in Mumbai.  Mexico City was too congested for me, and I doubt it's as busy as Mumbai.
2 stroke in reply to sennomoAug 1, 2010. 4:16 PM
ill weld on some some foot pegs in case u get uncomfortable and want coast like a regular bike
2 stroke in reply to sennomoAug 1, 2010. 4:13 PM
is Mumbai in mexico
sennomo (author) in reply to 2 stroke Aug 1, 2010. 5:55 PM
Mumbai is in India.
macdadyabc says: Aug 2, 2008. 12:55 PM
i made a recumbent bike this way about two months ago. I took a walgreens shopping cart, made a chair out of it , and then put two 10" wheels were the back cart wheels were. Then i welded on a down tube and struts, and the front looked just like yours. It was really hard to make it go fast though.
sennomo (author) in reply to macdadyabcAug 2, 2008. 2:35 PM
Sounds interesting. So, it's a trike? Can you post some pics of it?
macdadyabc in reply to sennomoAug 4, 2008. 12:30 PM
i dont have it anymore. My dad made me take it too the dump, but just imagine cart chair with down tube and handlebars
extremegtafan in reply to macdadyabcJul 8, 2010. 9:53 PM
Wow! You had a similar idea as I did! I had a shopping cart lying around. also a junk bike frame. I rigged it up so that the back of the frame is tied in the storage space under the cart, and the regular seat is on the bike. I couldn't figure any way to get it to pedal, so after pushing it like a scooter (and coasting on hills) I remembered this article. I don't have a bike frame on hand that I want to cut up, though.
cheesemanlovesrobots says: Jun 27, 2010. 5:27 PM
love it mate ill probably do this and put 2 wheels on the back. so its a trike
sennomo (author) in reply to cheesemanlovesrobotsJun 27, 2010. 6:30 PM
Good idea. The added stability will be worth the extra work.
ctherien says: Apr 15, 2010. 4:30 AM
Im Making a three wheeler with a big spoke in the front so it pulls back and the handle bars look bigger all i have to do now is adjust the seat higher and put the gear system on.
sennomo (author) in reply to ctherienApr 15, 2010. 3:11 PM
Sound interesting.  I hope you post some pics when it's ready.
bob48220 says: Dec 30, 2009. 7:47 AM
ingenious!
BillBiker says: Sep 30, 2009. 10:29 AM
Ummm only one thing to say...........BRAVVVVVVVVVVVVVVVOOOOO!
johnsonz says: May 28, 2009. 7:15 PM
mad props! that is pure sweetness.
henryxdam says: Apr 4, 2009. 5:44 PM
lol pure awesome!
fancypenguin845 says: Nov 3, 2008. 6:24 PM
KEWL!!!!!!!!!!!!!
extremegtafan says: Sep 22, 2008. 10:07 PM
Not to sound mean or anything, but my question is: What's the purpose of a front wheel drive bicycle with a giant seat? What does recumbent mean anyway?
sennomo (author) in reply to extremegtafanSep 23, 2008. 2:39 PM
"Recumbent" means "lying down". On a fully recumbent bike, you lie on your back. On a semi-recumbent bike, you recline a bit. There are various purposes for recumbent bikes. The number one purpose is probably comfort. Recumbents are easier on your back, neck, and crotch. Some people like them for speed.

You might want to read this: Frequently Asked Questions about Recumbent Bicycles

The front wheel drive is mainly for simplicity of construction. It is easier to build than a rear-wheel-drive recumbent, because the pedals are out front. To give my bike RWD would have required some extra pulleys and possibly some welding.
djnupi says: Aug 17, 2008. 2:05 PM
Nice one, Sennomo, brilliant! I spent some time experimenting with the fork, to bend it forward and backwards, to see differences in stability. not much differences. the peddal/steering interference is one of the things you learn to control. recently at a hpv meeting here in Sweden i rode an M5, expensive back wheel drive recumbent. thought, now this will be easy. wrong. more difficult than my fwd camel (oh yes, i am the guy from the camel bike) dont let it put you down your bike only cost 10 bucks! give it a 2 dollar paintjob and it looks 500. the $1000 bikes are not that much easier to ride. Cool bike! bests, dj
sennomo (author) in reply to djnupiAug 17, 2008. 9:20 PM
Thanks for your input and your Camel bike!
handidad says: Aug 3, 2008. 4:39 PM
Looks interesting. I had been thinking of building a tandem bike. With this approach it would be simplify the drive, because each paddler could drive their own wheel.
sennomo (author) in reply to handidadAug 3, 2008. 6:49 PM
I agree that individual drive wheels would be great for a tandem. Hypothetically, it should improve efficiency in a number of ways. On the other hand, one concern is that separate drive wheels would require good communication between the two riders. (The stoker won't feel a slack chain when the captain stops pedaling.) I'm not sure how this type steering would feel on a tandem. If I weren't afraid of messing up my tandem's fork, I might try it.
depotdevoid says: Aug 3, 2008. 1:08 AM
What a great idea! Maybe I've got a use for my daughter's old bicycle now.
PKM says: Aug 2, 2008. 4:02 PM
A vinyl seat? Oy noy! (That was a niche reference even for me) This is a refreshingly simple 'bent hack that I hadn't thought of or seen before... the simplicity of construction/hackiness of final product ratio looks to be quite good. Do your feet have enough control of the steering that you could steer entirely with them like you can on a normal bike?
sennomo (author) in reply to PKMAug 2, 2008. 4:26 PM
Honestly, the bike turned out better than I had expected. I have taken it on a 10-mile ride without any signs of trouble. The vinyl does, of course, induce the infamous "sweaty back". A mesh seat would improve that. However, the foam padding is very nice. I haven't developed the confidence to ride no-hands yet. As discussed with trebuchet03, their are minor stability issues that may be improved by altering the fork or increasing the front wheel size. Also, clipless pedals would probably help. Still, lack of balance is usually more a rider's fault than a bike's fault, so I'll just keep practicing.
trebuchet03 says: Aug 1, 2008. 11:07 PM
Nice write up - how's the pedal steer?

I've test ridden a few Cruzbike conversions and wasn't particularly happy with the pedal steer - nothing I wouldn't get over with enough time :)
sennomo (author) in reply to trebuchet03Aug 2, 2008. 12:23 AM
The pedal steering is still a bit awkward for me. (I just built the bike this week.) My experience makes me want to ride it like a standard bike; I'm slowly overcoming this. The handlebars are mainly stabilizers; in that sense, it's not too different from a standard bike. Wide turns are fairly comfortable, when making a turn, it's easy to go from "okay" to "WHOA, too sharp!" quickly, but then it's easy to speed up at straighten out. In other words, it feels scarier than it is. When I ride straight at a high cadence, minor bumps and dips seem to cause temporary shimmy. I assume that a larger wheel and a larger chainwheel would reduce this, but I'm just speculating. I forgot about Cruzbike. I should add a link. I don't like the price of their conversion kit. However, their solutions for the stem and front attachment to the stem look much better than mine.
trebuchet03 in reply to sennomoAug 2, 2008. 1:32 AM
So my hack of a bent had the same problem with steering while using a smaller 20" front wheel. Putting the 26" back on fixed that.

Switching to a smaller front wheel causes the frame to lean forward and changes the angle of the head tube. That change in angle results in less trail - so the bike is less likely to track straight and correct itself. Additionally, it can become "floppy" after a certain amount of steering angle and consequential lean angle (the "WHOA" moment). The way to fix this is to adjust the head tube by chopping and welding - or going with the original wheel. Having a big front wheel isn't a bad thing :) I ride a 26/26" high racer style 'bent - through urban traffic to boot!

I forgot about Cruzbike. I should add a link. I don't like the price of their conversion kit. However, their solutions for the stem and front attachment to the stem look much better than mine.

The prices of things are never as low as we ever want them :) Instead of the Cruzbike - this is what I ended up with :)
P1130813.JPG
sennomo (author) in reply to trebuchet03Aug 2, 2008. 2:47 PM
I saw your woodbike. I really like the simplicity. I'm not ready to embrace wood to that extent yet. You're absolutely right about trail, and I somewhat anticipated that. Beyond that issue, the extra weight on the front of the steering apparatus almost certainly adds to the "floppiness". I suppose I could make it more like a chopper by lengthening the fork and attaching the seat post below the head tube. I could also try a 20" rear wheel. I will definitely build the next one with a 26" or 27" front wheel. Your yellow bike looks nice. Very compact. How is the handlebar clearance for your legs? And tangentially, how do you feel about under-seat steering? I haven't tried it yet, but I think I would prefer it.
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