For this part you will need:
5 Sheets of paper
5 Pieces of putty / presstick / sticky tack
Compass / Protractor
Scissors / Knife
Wire / Strippers / Cutters
- The sensors are positioned to form a cross to allow sensing in the x and y axis. It is possible to do this with as few as 3, but photoristors are so cheap that an extra 2 won't bust the bank. These sensors will sit inside cones to reduce the light that isn't shining directly at the resistors, thus making the sensing a lot more accurate.
- To make a cone, you must take your trusty compass or any other circle transfer tool and make a perfect circle on one of the sheets of paper. The size of the circle will adjust the accuracy and contrast of the photo-resistors; bigger circles will result in bigger cones, stopping indirect light more.
- Next, take your scissors/knife and cut out the circle you drew. Once you have the circle cut out, cut a line straight from the outside edge of the circle to its exact centre.
- At this point you may either opt to cut a small circle out of the middle (to leave a hole at the bottom of the cone) or you can leave it uncut, in which case you will be poking holes in the paper for the leads of the photoristors. (as i have done)
- Now you need to take the circles and turn them into cones! All you do is take the ends of the circle (where you cut the straight line) and move them into each other. Rotate further to tighten the cone, I find a 30 degree opening to be best.
- After you have your cones. Take some of the putty/sticky tack and roll it into a tiny cone shapes, this will sit at the bottom of your cones and hold your photorestors in place and they should be smaller than the length of the leads on the photorestors. Once you have all your sticky tack cones, take your photorestors and get the leads through the putty/sticky tack. The leads should poke out of the bottom about half a finger's width or more.
- All that's left is to get your putty & resistor combo into your cone. Poke holes for the leads if you need to; though they tend to be soft, so use a sharp tool, like the one end of your compass.
- You can now opt to stick the cones together like I have, or simply leave them loose if you plan on cutting individual mounting holes for the cones.
- All that need to be done now is to wire the suckers. Remember to use long enough wires for this part, you can always cut them shorter, but you can never grow them back!
- Take one lead from each of the pins and either solder them straight to wires, in which case you will have to remove them from the cones or risk losing an eyebrow, or do what I did, and solder wires to some female to male pins and then you can just plug the leads into them!
- It helps at this point to think about where the other wires will be going on the breadboard. They need to be lined up on the breadboard from left to right C.R.L.U.D. (Centre Right Left Up Down). As with the other leads, solder them directly on to the wire or make the plugs.