Introduction: Fun and Easy-to-Make Cardboard Sail Boat Costume!

This 21st century world is becoming a place of which people are more capable of creating and inventing new prototypes. On the other hand, these inventions may not always be the most efficient or beneficial for the environment. This world we live in now is becoming polluted and destroyed. Because of this, many people have decided to “Go green”, or “Live green”. Going green is all about reconditioning our earth to what it was once many years ago. Whether it is salvaging re-usable items, recycling, planting trees, or even starting a club in your school, many ways are available to contribute to saving Mother Nature.

Based on the theme “Going Green”, my class has been assigned to create a marine-themed, flat-pack cardboard costume, to provide an alternative choice to buying a costume from the store. Only using recycled cardboard and slotted construction, this costume is cheap and easy to make! If you are looking for a fun and environmentally safe project for your child, this costume may be something to take into consideration.

Design Brief:
Only using recycled cardboard and slotted construction, create a flat-packed costume of a sailboat. Following the Step by Step process, create your own cardboard sailboat that may be worn on stage.

Specifications:
Costume must..
• Fit the wearer
• Be comfortable
• Be able to be worn on stage
• Be able to be stored away easily
• Resemble a sailboat
• Be able to be worn by shoulder straps

Limitations:
Costume must…
• Be made entirely out of recycled cardboard
• Not contain fasteners, tape, string, glue etc.
• Be made from slotted construction

Supply List:
ITEM     MATERIAL DESCRIPTION    QTY      SIZE            REMARKS- PART
S1         CARDBOARD                           2          5ft x 2 ft        P1-P7

Tools and Equipment List:
ITEM       TOOL                     USE
T1           CUTTING MAT      Provide a base to cut/protect floor
T2           UTILITY KNIFE     Cut Cardboard
T3           RULER                  Measure Cardboard/make straight lines
T4           MARKER               Mark cardboard/ draw shape on cardboard


Step 1: Left Body of Boat

1. Use marker (T4) and ruler (T3) to measure the cardboard (S1)
    (see image)

2. Cut using cutting mat (T1) and utility knife (T2)

Step 2: Right Body of Boat

1. Use marker (T4) and ruler (T3) to measure the cardboard (S1)
    (see image)

2. Cut using cutting mat (T1) and utility knife (T2)

Step 3: Back of Boat

1. Use marker (T4) and ruler (T3) to measure the cardboard (S1)
    (see image)

2. Cut using cutting mat (T1) and utility knife (T2)

Step 4: Shoulder Straps

1. Use marker (T4) and ruler (T3) to measure the cardboard (S1)
    (see image)

2. Cut using cutting mat (T1) and utility knife (T2)

Step 5: Front of Sail-Hat

1. Use marker (T4) and ruler (T3) to measure the cardboard (S1)
    (see image)

2. Cut using cutting mat (T1) and utility knife (T2)

Step 6: Back of Sail Hat

1. Use marker (T4) and ruler (T3) to measure the cardboard (S1)
    (see image)

2. Cut using cutting mat (T1) and utility knife (T2)

Step 7: Parts List

ITEM    QTY      PART NAME
P1        1            Left Body of Boat
P2        1            Right Body of Boat
P3        2            Shoulder Straps
P4        1            Front of Sail-Hat
P5        1            Back of Sail-Hat

Step 8: Assembling the Boat: Step 1

Insert left body of boat (P1) with the back of boat (P3)

Step 9: Assembling the Boat: Step 2

Insert the right body of boat (P2) to the other side of back of boat (P3)

Step 10: Assembling the Boat: Step 3

Slide the slot of the left body of boat (P1) into the slot of the right body of boat (P2)

Step 11: Assembling the Boat: Step 4

Place the shoulder handles (P4) into the slots of the left and right body of boat (P1 and P2

Step 12: Assembling the Boat: Step 5

Insert front of sail-hat (P5) to back of sail-hat (P6).

Step 13: Additional Steps (Optional)

Now that your boat is completely made, you may choose to decide to paint/decorate your cardboard sail boat. If chosen to paint, paint on both sides of cardboard to prevent cardboard from warping.

Step 14: Final Product

You are now ready to wear your new costume.