FusionJunior.jpg
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The “Fusion Jr.” Home Energy Reactor is in essence a mini-generator that derives its power off of combustible waste material (like paper, wood, yard clippings, and even some plastics) inspired by “Mr. Fusion” as seen in the movie “Back to the Future II”. The potential for energy generation is great, and, in fact, this technology was used to power many cars during World War II and is a suggested energy source for developing countries (to provide gas to power stoves mainly). This is a truly unique project (never been done before), and, if completed, you can say that you have successfully converted garbage into electricity!

This is a green technology that derives power from an alternative fuel source that can be built by mostly salvaged components (well, not everything).

The Gasifier unit cleanly converts garbage into a burnable gas often called “syngas” or “woodgas,” then burns it creating heat which can be used to cook food (I have personally used this to cook a pot of soup) or Peltier Cells can convert the heat directly into electricity. The current produced by the Peltier Cells is sent to a Charging Module. The Charging Module charges a rechargeable Storage Battery. The Storage Battery supplies energy to run a Power Inverter. The Power Inverter can be used to run electrical appliances. Later we will see that after setting up the battery, inverter, and charger, turning this into a solar project is as easy as substituting the Fusion Jr. with any solar panel.

The minimum energy expected from one unit is dependent on how many peltier cells are used. Each cell contributes about 3 continuous watts. Potential energy from a Fusion Jr. system is well over 2000 watts, but harnessing all of that energy is difficult, especially since peltier cells are at less than 3% efficient.
Appliances with high watt ratings can be run even with low input because energy is stored in the Storage Battery.
 
 
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Step 1: Get a Coffee Can

(See Diagrams)
 The Gasifier Unit is one of the most crucial components of the Fusion Jr. system. The Gasifier Unit comes in 3 parts, labeled as A (chimney), B (housing), and C (reactor). Each part comes apart.
Trash is put through the chimney and is ignited using an igniter (a lighter). The trash begins to combust with oxygen supplied through holes at the base of the housing. The oxygen travels from the outside into the housing, then into the reactor through the lower holes. As temperature rises and more trash is supplied, the oxygen supply is cut off as the lower holes are blocked off by embers and ash and the trash can no longer combust. The high temperatures cause the creation of “syngas” which primarily consists of the combustible gases carbon monoxide and hydrogen. The “syngas” does not combust, even though there is a high enough temperature, until it reaches the combustion zone labeled by the diagram. The “syngas” combusts with oxygen supplied by a series of holes. The result of this combustion is the release of carbon dioxide, water vapor, and heat. The Gasifier Unit effectively burns garbage without excessive pollution and smoke. Unfortunately, when starting up the gasifier, when the gasifier runs out of fuel, and during windy conditions, smoke is produced. The Gasifier will provide heat for up to a half hour after the flame dies down.

I used a coffee can, a bean can, a small cookie tin can, and a camping pan to make this setup, but you can experiment with different setups. Puncture holes as dictated by the diagram. More holes provides more oxygen and thus a better burn, while less holes allows for more partial combustion which is needed for the formation of gas. The key is to experiment with oxygen intake. Gasification relies on what is sometimes referred to as "partial combustion," which means that, to produce intermediate flammable gases, you must adjust oxygen available in the combustion zone (the number and size of holes).

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spylock says: Jan 27, 2013. 5:54 PM
I can never find the Peltier Cells.
Blackice504 in reply to spylockMar 9, 2013. 10:21 AM
Hello Spylock Try google searching Peltier and drop the cells. there are many on ebay in USA and Australia , Canada and UK as for other places not sure.
But if you are handy enough to make this project then you are handy enough to know what devices you can get peltiers from.
Car Fridges " not the big ones" normaly 43L ect, USB Fridge << yeah i know crazy right?
How ever this maybe a low voltage 5 volt version or less, Wine Fridges also have them i hope this helps your search, oh rare but some old cpu coolers used to have them, but very RARE.
spylock in reply to Blackice504Mar 9, 2013. 11:50 AM
I a plumber,among other things,and the places Ive checked have been the radio shack type stores.I also do some heating,and was wondering if I might find one at the supply house,to tell you the truth,I had never even heard of em until I found this site a few years back,but they look like alot of fun,and soon as Im able to find them,the fun will begin.Thanks for the reply.
Blackice504 says: Mar 9, 2013. 10:24 AM
i do not know where i read this as i am all over the net but it was an article about Back to the Future let downs, as things that have not happened in there version of the future.
i seen they posted that there is no MR Fusion, and a remembered a very complex version of your project running a car on this site, and now your simple version, Great work, as this is a simple project to get the basics, i look forward to tinkering.
PPL stop reading my mind about using peltiers to generate electricty LOL.
mekimindi says: Nov 30, 2012. 11:26 AM
What tools did you need for the job? How did you make the holes, and what did you use to keep the parts together?
durrdust says: Nov 23, 2012. 2:33 PM
Wonderful instructable! I was wondering what operating temperatures your peltier cells are rated for. After browsing some sources online I have found some with maximum temps of ~200 deg C and some that are rated to ~120 deg C. Just wondering if I need to go the extra mile for the hi-temp variants.

Thanks!
MTNick says: Jul 18, 2011. 7:32 AM
The CO2 emmisions from this device are nominal and not a threat at all to the atmosphere!

CO2 is food for plants, trees, etc and in turn they produce oxygen.

The problem with CO2 is Humans! We don't like to replant trees after we clear our rain forests for lumber, money money money ....

Green House affect is a naturally occurring phenomina. Did you know that since the Green Intiative started, the Earth's tempature has dropped almost 1.5 degrees globally. Hmm, why is that?

Keep up the creative work and any time you can be free from the tyranical utility conglomerates, you should take it!


Spelling Disclaimer: I am really sorry if I mis-spelled any words or misused gramar rules in this statement, it was not intended to be graded nor a submission as home work assignment, so back off, LoL!

lloydrmc in reply to MTNickMay 28, 2012. 7:24 PM
"The problem with CO2 is Humans". Exactly. People try to make a problem out of something that isn't actually a problem, and make all kinds of decisions and take all kinds of politically and monetarily expensive measures, all based on a fundamentally flawed and false premise.

As a matter of fact, there are far more trees in the United States now than there were at the time of this country's founding, as we no longer use wood as fuel.

As for why the temperature changed, make sure that you don't fall for "post hoc, ergo propter hoc:, or in other words, correlation doesn't prove causation. Or in still other words, could it be that - even inaccuracies or inconsistencies in temperature measurement methodologies and inconsistencies - that global temperatures can and do change all by themselves, as they clearly did long before homo sapiens sapiens was even on the scene, let alone industrialized.

Objective data prove that the waring trend ended in 1998.
lbt812558 in reply to lloydrmcSep 19, 2012. 9:04 AM
Just because someone argues a point with a logical fallacy, does not automatically make their point any less right: argumentum ad logicam.

While there are more trees in the country than there were 100 years ago, I would love some citations to back up your claim of more since the founding, that still does not mean that we don't contribute to the changing climate.

There is "post hoc, ergo propter hoc", and then there's ignoring an evidentiary argument because it draws upon cause-and-effect. It could also be said, in those same regards, that my typing on a computer keyboard doesn't type because, sometimes, the screen changes on it's own, and i shouldn't be assuming my typing has anything to do with it.

Please display your "objective" data. As NASA, while possibly being "Biased", has put out it's own graph that shows the temperature was still rising at the same rate in 2001: http://pubs.giss.nasa.gov/cgi-bin/abstract.cgi?id=ha07110b (see fig. 1a)
srmousse says: Sep 9, 2012. 11:00 PM
Great idea! I'm not so interested in the gasifier tech, as who wants to feed a fire all day just to watch 30min of TV... But what has got me intrigued is the use of peltier cells. Why aren't we using these on our water heater chimnies and furnace components... waisted energy reclaimed.
Ki1o says: Aug 22, 2011. 9:39 PM
In actuality, however, this is not a Fusion reactor. This is a wood gas generator. But I commend you for your efforts. I actually recently found out about the wood gas generator when I was watching a new show on the Science Channel called Stuck with Hackett. I've been searching for a way to build one and I stumbled onto your Instructable. Thanks Man, it helped a lot.
waterlubber in reply to Ki1oJun 3, 2012. 4:58 PM
Same with me... that was the name. With the gasifier and the motorcycle... Cool.
TAKuhn says: Jan 21, 2012. 9:22 PM
Hello this may have been answered but I’m too inpatient to read all 100 + replies you have here ;}
Would it be safe to run a turbine off the top of the chimney to generate power if the turbine is heat resistant?
thanks
waterlubber in reply to TAKuhnJun 3, 2012. 4:56 PM
Well, I assume. But it WILL get hot.
Homepwner says: Feb 17, 2012. 7:24 PM
O.K. I thought at first that this was a joke. Now after reading a bit, I think it's one of the coolest things I've seen on IS. I also remember now that I had heard of this tech. on a show that tlc or disc. had a few years ago where they threw a bunch of people out at some ware houses and they had to use whatever was laying around to build a survival community. >VERY COOL, bookmarked, future project!
waterlubber in reply to HomepwnerJun 3, 2012. 4:56 PM
Yeah there was that show with the trains...he made a gasifier and used it to run a motorcycle to move a cart.
tinker234 in reply to HomepwnerMar 13, 2012. 9:46 AM
the colony called a gasfier
AriedeB says: Mar 29, 2012. 10:21 PM
Could you also use a watercooling system, like those you find in cars to make a better cooling gradient?
karnold70 says: Jul 20, 2011. 7:14 PM
I would love to see someone do a " Solar Steam Trubine" using a Fresnel lens. I think it could be really amazing, and I think you might be the guy to do it.
TheHomebrewGuru (author) in reply to karnold70Jul 20, 2011. 8:43 PM
I was looking into using fresnel lenses, but I don't have much money, and one of the downsides of fresnel lenses is that their performance deteriorates (since it is made of plastic, and plastic + sun = bad). But I will do some experimentation in the future
ANDY! in reply to TheHomebrewGuruJan 17, 2012. 4:27 PM
Those big rear projection tvs have Fresnel lenses if you weren't aware...
Matrix-technician in reply to TheHomebrewGuruDec 7, 2011. 7:36 PM
Hello there! There is actually an instructable on how to make your own glass fresnel lense from an old tv. I can't recall it's adress atm but try looking it up. :p
FuzzeeDee in reply to TheHomebrewGuruSep 22, 2011. 7:38 PM
Originally light houses used GLASS Fresnel lenses and these type were far more efficient than modern cheap plastic ones. I don't remember what temperatures they could withstand but it should be about the same as leaded glass so there should be no issue with your proposed use. Hope this info is useful.
waterlubber in reply to FuzzeeDeeJun 3, 2012. 4:57 PM
Glass can take VERY high amounts of heat. I think it melts at 20,000 F.
scarrillo says: Nov 6, 2011. 1:28 AM
GREAT JOB GURU! YOUR AN INSPIRATION TO US ALL! THERE IS HOPE FOR HUMANITY I JUST KNOW IT!^_^
earthwindwater says: Oct 23, 2011. 5:23 PM
Nice! Good job.
lkurtz2 says: Sep 18, 2011. 9:53 AM
Any alterations needed to produce biochar as well? This process also produces wood gas, but the biochar effectively is a carbon sink as well as a soil amendment increasing food production. ( I think it depends on temperature of the oxygen-free environment of the wood fuel).
Ki1o says: Aug 22, 2011. 10:30 PM
Using charcoal instead of wood will produce a cleaner gas and will not produce volatiles and does not have the excess water content of wood.
bsax211 says: Aug 19, 2011. 12:08 AM
I think what you have done here is pretty awesome. Its basically a regenerative thermal oxidizer/ gassifier combo. Have you thought of maybe making a downdraft gassifier? Its design is pretty simple. Maybe a gas clean up system to run a small engine? You could use sodium bicarb. Heck, you could use it to reclaim metals and glass if it was changed a bit.....I know Im going on and on. Ive been working with gassifiers for a few years now and have wanted to do something similar to this but living in an apartment has limited my pyro induced fun. Either way, I think this is pretty awesome, as long as people realize a lot of voc's produce H2S and that gassifying plastics is not usually a good idea. Sticking to wood and paper and coal are pretty safe though. Also, I am pretty sure burning syngas does release CO2, since syngas is mostly just CO and H2, add O2 and you should get H2O and CO2. Great Instructable!
lhouse says: Aug 8, 2011. 6:04 PM
Instead of a battery bank and/or direct wire of peltier cells, try this

http://en.wikipedia.org/wiki/Sodium_sulphate

The stuff as a decahydrate melts at 32.4 C and stores heat quite nicely, is cheap and/or easy to make. This might be able to be pushed through a larger container and more fit to mesh with peltier cells for a much longer period.
da winksta says: Jul 22, 2011. 8:07 AM
The natural gas from a gasification unit can be used to run any 2 or 4 stroke gasoline engine/generator
extrordinary1 in reply to da winkstaAug 3, 2011. 1:45 PM
I just happen to have a 4 stroke motor collecting dust in the garage. Has about 300 miles on it. Now you went and got some gears turnin in my brain driving me nuts! LOL

I've been wanting to take the scooter apart, 150 cc and fuel the engine with gasification. Idea was to make a 3 wheeler with a single drive rear wheel, low profile ride. Thanks
avatar_i in reply to da winkstaJul 30, 2011. 9:13 PM
?! More info for a novice who doesn't understand those big words?
No, not seriously, but I am new to power generating and really want to learn more about running a small engine on non-petrol fuel.

A few years ago I attached an alternator [generator?] from an auto to a bicycle and mamanged to get enough electricity to charge a 12 volt battery to run a radio and some lights during a week long power failure, in the winter, without frying myself. A Miracle I suspect!

This idea would seriously save my legs and back!
krowfarmer says: Jul 29, 2011. 7:41 AM
It can also be connected to an internal combustion engine, though it may need to be scaled up in size (depending on the size of the engine). Do a search for "Construction of a Simplified Wood Gas Generator for Fueling Internal Combustion Engines in a Petroleum Emergency" for further information. It is a publication from FEMA.
jconway1 says: Jul 22, 2011. 7:23 PM
It may burn cleanly ... but isn't the production of Co2 the out and out thing that we are also trying to avoid due to lack of available greenary?

I don't mean to be a bugger but maybe if we built a green wall stucture to house your design (as seen in other instructables here) one might be able to self - Carbon offset too.

Just an idea!

Nice toy though.
Jme
TheHomebrewGuru (author) in reply to jconway1Jul 25, 2011. 7:54 PM
Remember, biomass gasification is a closed loop and provides a sustainable alternative to fossil fuels which add net CO2 into the atmosphere. This technology adds no net CO2 into the atmosphere.
jconway1 in reply to TheHomebrewGuruJul 26, 2011. 5:41 AM
Hi, you're quite right and I appologise. I'm looking at ways of making ethanol to run my car with (away from the mainstream) and confused myself with carbon monoxide a bit there - sorry!

Have you attempted attaching a "sterling enine" to your burner atall? ... the reason that I ask is that I live in Brazil and things like Peltier cells are not very easy to come by. Ordered off the internet things cost double here because of import tax - so we tend to have to fabricate things ourselves, the easier - the better.

At the moment I'm toying with adding your burner to a sterling engine of somesort - or gearing it up for an inverted washing machine motor-generator - or even a permanent magnet windmill type gig, I'm not sure yet but I really appreciate your work here, thankyou very much for this instructable.
TheHomebrewGuru (author) in reply to jconway1Jul 27, 2011. 12:49 AM
Yes, a steam engine or Stirling engine should work fantastically. I only used solid-state components for the sake of simplicity and aesthetics
jholmes3 says: Jul 24, 2011. 8:38 PM
what if instead of the peltier cells you set it up as a steam engine where this is used to boil the water and it's on a condenser loop to reuse water and run a turbine that is wired to the battery and converter. maybe you could get more watts setting it up like that .
Valtis says: Jul 24, 2011. 1:22 PM
All of you who make this wood gas creator keep in mind that wood gas contains carbon monoxide (27%) before ignition, which is very toxic and if you don´t show the respect, stay outside or keep some track of the levels if you necessarily must be inside.

Carbon monoxide poisoning is the most common type of fatal air poisoning in many countries.[21] Carbon monoxide is colorless, odorless, and tasteless, but highly toxic. It combines with hemoglobin to produce carboxyhemoglobin, which is ineffective for delivering oxygen to bodily tissues. Concentrations as low as 667 ppm may cause up to 50% of the body's hemoglobin to convert to carboxyhemoglobin.[22] A level of 50% carboxyhemoglobin may result in seizure, coma, and fatality. In the United States, the OSHA limits long-term workplace exposure levels above 50 ppm.[23] Within short time scales, carbon monoxide absorption is cumulative, since the half-life is about 5 h in fresh air (see main article).
The most common symptoms of carbon monoxide poisoning may resemble other types of poisonings and infections, including symptoms such as headache, nausea, vomiting, dizziness, fatigue and a feeling of weakness. Infants may be irritable and feed poorly. Neurological signs include confusion, disorientation, visual disturbance, syncope and seizures.[7]
Some descriptions of carbon monoxide poisoning include retinal hemorrhages, and an abnormal cherry-red blood hue.[24] In most clinical diagnoses these signs are seldom seen.[7]
Carbon monoxide binds to other molecules such as myoglobin and mitochondrial cytochrome oxidase. Exposures to carbon monoxide may cause significant damage to the heart and central nervous system, especially to the globus pallidus,[25] often with long-term sequelae. Carbon monoxide may have severe adverse effects on the fetus of a pregnant woman.

If you want to read more about carbon monoxide: http://en.wikipedia.org/wiki/Carbon_monoxide

If you pay wood gas enough attention and use it safely it is both fun and all that stuff. Nice instruction btw, GJ!
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