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Gear with optical encoder on a gear wheel

Gear with optical encoder on a gear wheel
Robots running on wheels need to know how long they did run. For this purpose wheels are equipped by encoders - sensors which register rotation angle changes.
Usually robot's wheels are rotated by a motor via some gear - a set of gear wheels decreasing rotation speed of motor in many times. The gear wheel rotating robot's wheel has already several times more rotation speed the wheel. The next gear wheel rotating this gear wheel has even more speed and so on. If drill holes in one of these gear wheels and situate optical sensors there - it's possible to register rotation angle changes with fine precision.

LED and optical receiver are taken from an old mouse with a ball inside instead of optical sensor. Actually optical receiver is a photo-transistor or a photo-diode which has resistance about hundreds Ohms and noticeable less when LED lights on it.
 
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Step 1Drill holes in the gear wheel

Drill holes in the gear wheel
Drill holes in the gear wheel. It may be 4, 6 or 8 depending of size of a gear wheel. Important to make them in equal distances between each other.
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2 comments
Nov 22, 2011. 7:24 PMJohenix says:
If you wanted the EXACT position of the wheel you could use a 'Grey Code Binary' disk. Only one bit changes at a time- available in 2, 4, 8, 16, 32, 64, 128, 256, 512, 1024 etc. positions.

If you are only interested in RELATIVE position of the wheel you can use a 'Sine - Cosine Detector' that tells you how many turns the wheel has made AND in which direction it has turned. This requires TWO photo cells.

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