Introduction: Get More Out of a Cheap Metal Shed

A couple of years ago I decided I needed a shed so I started rough designing a wood framed one to work out pricing. No matter what I did I could never beat the price of a 10x12 Arrow metal shed on sale @ Sears (I think it was $275). The only problem was that the metal shed was 5 feet high, and I'm a bit over 6... The obvious answer is to raise the shed or lower the floor, and since the spot I wanted the shed to sit was sloped, I did a bit of both.
 (Another thing to thing about at this point is local building code. My city allows sheds up to 150sq.ft. to be built without a building permit so I had no problems but it is worth a call to your city's planning department).
 Sorry about the lack of decent photos throughout this instructable.

Step 1: Flatten Site... or Not

 The basic plan is to set four posts in concrete (plus two to support the door opening) and build the shed on top of them. This means if you like you can just dig four holes, set your posts and get started on the shed. I tried to flatten the site completely before even thinking about the shed... but it was hard not to be lazy. In the end I got most of the digging done before I couldn't resist setting the posts (I used pressure treated 4"x4" posts about 5 feet high - I bought a couple of 10 foot ones but if you keep looking, and asking to see the cull lumber at your local lumber yard you're likely to find some4-5 foot straight-enough posts to use). Then I had to finish the digging with the posts in the way... and even then the shed, that was sitting in it's box beside my hole, lured me into putting it together before the "floor" was as flat as I'd like it to be. This was a terrible mistake which cost me several weekend afternoons inside the shed with a pick and shovel covered in dust with no wind to clear it away.
 

Step 2: Dig Post Holes

 Obviously to get the site flattened you have spent a little time thinking about layout. Hopefully some of that time involved a tape measure, if not now is the time. With a simple square or rectangular shed you can easily measure and mark the spots to dig your post holes and double check the diagonals with the Pythagorean theorem.
  Then you can dig your holes. I try to get each hole the size of a 80 pound pre-mix cement bag so that I can just buy 6 bags. This makes the holes about 12 inches square and 18 in. In any case the most important thing is that the concrete can support the weight of the shed base, shed, and any snow, pine-needles, or leaves that land on it. Compared to a normal wood shed this isn't much, and it won't get heavier over the years because you can't add shelves or hang much from the ceiling (mostly these metal sheds have no framing).

Step 3: Set Posts

It really isn't hard but this is the critical step, you don't want a platform that is a different shape to your shed. Start with any corner (better to pick the one that is most important to get right), drop in the 4x4 treated post and hold it plumb (straight up & down). I drove in two stakes perpendicular to each other and screwed a piece of 2x4 from each stake to the post to hold it but if you have a better method go for it. Mix up a bag of cement and pour it in the hole using a broom handle or piece of steel rod to tamp it down. It is best to check the post several times during drying to make sure it stays plumb.
  I left this post for a day or so. I wanted a solid starting point to measure from.
I then set the other posts one by one, mainly since I only had an hour or so every few days. I tried to get the horizontal dimensions as close to perfect as possible (the height of the posts isn't really important as long as they are close to the same height).

Step 4: Install Beam

 So I don't confuse you: I'm calling the 2X10's between the posts, "Beams" and the other 2X4's, "The Platform".

The next important bit is that the platform is level. This is pretty easy (i'm hoping you have a level, I used a 48" one). I bought four 2"x10"x12' as flat, straight, untwisted, unbowed as the lumber store could produce (not treated as these are above the ground) and screwed the first one in so that the top face was just above the top of the post. Then screw in the other end so that the top face is level. continue this all the way around the shed base, trimming the 2x10's to fit as needed. If any of the posts are higher than the top face of the 2x10 it will need to be trimmed, or the 2x10's raised. When all the 2x10's are level (and square if you set the posts well) you can secure the 2x10's with carriage bolts.

Step 5: Add the Platform

 To fix any errors I had made so far I bought some 12 foot 2x4's to add some width to the shed base. Some of the shed base was going to be underground so I wanted to add a bit of waterproofing and I had some black plastic poly sheet so I screwed down the 2x4's on top of the plastic then folded it out over the 2x4's and trimming the excess plastic afterwards. I hoped this (and a coat of deck stain I put on the wood) would help the base outlast the shed.

Step 6: Build Shed

 Next I followed the manufacturer's instructions (basically) and build the shed on top of the 2x4 platform. This wasn't as hard as I thought but if there is a next time I would make the dirt floor a lot flatter before this step, the ladders were a bit wobbly while we screwed the roof together.
  After the whole shed was built I screwed it down to the platform, doing it earlier would have made it very hard to line up the holes in the metal panels.

Step 7: Install Skirting

 So now I had a shed 4 feet higher than it was intended which was great but I needed to fill that drafty 4 feet at the bottom. As luck would have it I saw some cheap 4x8 sheets of pretend-wood siding as I was on my way to price the T1-11. T1-11 or another type of plywood would probably have been better but the price was good enough for me to think, "If I have to replace it some time it won't be too hard". In retrospect I wonder if it might be harder to do than I thought...
 Anyway I cut the siding to fit and screwed it to the posts trimming it with some stained 1x4's that I ripped off an old pallet.


Step 8: Door

 As I installed the skirting I remembered the need for a door so I opened the new shed doors as wide as they'd go and cut the platform and beam flush with the door posts. I then used that wood and some more scrap to frame a couple of lower doors that I covered with the same siding that I had used for skirting.
  To cut the platform I first needed to remove the metal sill or transition that was at the bottom of the door. The only modification I had to make to my shed was to trim the metal that the sill was attached to with a hacksaw and trim the sill to easily fit the remaining gap so that I can replace it before closing the shed doors (they are sliding doors and require the channel to close).

Step 9: Other Bits

 That basically finished up this project.
 The first photo below shows the concrete blocks that I placed to give the skirting a bit of support against the backfilling I needed to do on two sides of the shed. It also shows that after considering every flooring available, I flattened it off with some crushed rock.
You can see in the second photo below that I added some white metal drip edge around the top of the platform (ostensibly to stop rain running into the shed but really just to cover up a mis-measure I'd made at the start)

Comments

author
RoseH1 (author)2015-03-04

I've been wanting to build a shed in the back for my fiance to work in. I really would like to get started without him knowing and surprise him. I don't think I would need to flatten the land where ism planning on putting it in. I'll use a leveling tool or something to see if I would need to do that.

http://www.storageworld.com.au/Storage-units

author
Zaphod Beeblebrox (author)2009-11-01

where can u get the empty giant spools for free ,,like with nothing on them,,

author

Several years later, but I have an answer for ya, heh... Any outdoor cabling firm goes through them. Even indoor cabling firms do for a product called innerduct (plastic corrugated tubing they run fiber optic cables inside of). Just call around to "infrastructure cabling" companies. Most would probably love to be rid of large spools if they have them... Not really a return value in them, at least in FL.

author

 Just because you asked I can't remember where I got that one... I imagine you could ask an electrician, or a hardware store that sells wire by the foot.

author

ok i want to make a giant hampster wheel thing ant that would be cool it would hav 2 be giant tho

author
020110348 (author)2013-10-09

Can you please explan better how you cut the channel for the door? i am thinking to do this but i dont know how to make it so i can walk threw the door with that metal chanel in the way.

author
markbyounger (author)0201103482013-12-09

My shed had two small metal rails for the bottom of the smaller walls beside the door, then a larger U-channel that bolts between these small rails to form the bottom door channel. When I built the shed I left out the U-channel.
This is the bit that sucks about this door: I cut a few inches off the U-channel and when I want to close the shed door I close the lower (wooden) doors then lay the shortened U-rail on top (the ends fit into the rails in the side walls) and slide the shed doors out into the groove.

author
pfred2 (author)2012-01-26

I helped a friend of mine put up a steel shed he bought at Sears. One thing I learned when I did it is don't ever attempt to put one together by myself. The one we did was really a two man job. We did sort of the same thing as you did, built a knee wall, then assembled the shed on it. We made the wall we made out of garden ties he had in another part of his yard. Some extra height really makes those little metal sheds a lot more usable.

I've since made a scrap wood lean too type of an arrangement at my new place, off the side of a trailer. I think I have about $200 invested in it with materials. Lets just say when I slapped it up I didn't call the building department. ha ha.

LeanCon.jpgLeanAdd.jpg
author
markbyounger (author)pfred22012-01-26

Definitely a two-man job (or three), Those things are flimsy when they're half constructed, and the wind always starts just then...
My Father-in-law has one the same as mine built one the ground and it's practically unusable (except for storage). Mine has been up for a couple of years now and I'm really happy with it.

author
pfred2 (author)markbyounger2012-01-26

The whole time I was helping my friend I was thinking of the clamping and rigging up I'd have to do in order to do it myself. I concluded it'd take one person at least 4 times as long as it takes 2. Always one guy had to hold something up while the other one attached it.

That is exactly it too, until the whole thing is together it is like a house of wet noodles, I can't even say house of cards, because it isn't that rigid. A marvel of engineering they are! It should still say in big bold letters on the box don't even dream about doing this by yourself.

author
scouttster (author)2009-11-03

Good idea.  I would have went steel to the ground and framed out the top part of the shed using 2" x 2"'s and then bolted the roof to that.. Maybe some small circular plexi windows here and there too... Going high with the wood will prevent water from rotting out the wood being so close to the ground.  Also, paint the wood white - blend it all together for a nice clean look.  Good Job!

author
markbyounger (author)scouttster2009-11-04

 I would have done that too except that my shed had no frame (the sheet metal sides held everything up) therefore I'd have to frame the whole thing so the wood part at the top would be supported. Of course I could have expended the posts up... also I needed to retain a  bit of backfill on two sides and I'm not sure the metal would have been stiff enough.

author
l8nite (author)2009-10-28

This is a realy good idea !  We've been talking about another shed because our halloween  collection has outgrown the one we have and the christmas shed is almost as bad. With an additional 2' of height we can add 240sq' of storage area !  Now to start scrounging materials........

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