3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Giant 100mm LED

Step 11Making the Mold

Making the Mold
Since I had to make the Instructable with materials that could be bought from local stores (due to the Craftsman Contest deadline), my materials are less than ideal, but they worked!

Go down to a store such as Home Depot or Lowes (I went to Lowes) and pick up a 4 pack of Silicone Caulk. Along with this you need about 5ml of Glycerol (I had 10mL). Supposedly this makes the Silicon caulk better for making a mold (I found this info here), and I used 2.5ml of glycerin per canister of caulk (about 10.1 fluid ounces).

Make sure you mix the silicone and the glycerin well! Slather it onto the wooden LED. I also sealed the base, but later this only caused more headache, so I recommend not putting any silicone on the bottom. Also, make sure you put enough silicone on the lip (it's easy to only put a thin layer there, which will rip later, like mine did)

I made the complete mold in 2 layers, using 1 can per layer.

WARNING: This stuff smells really, really bad (imagine a vinegar smell that's like 100x more powerful and burns your eyes and throat). Use with proper ventilation.
« Previous StepDownload PDFView All StepsNext Step »
2 comments
Dec 26, 2008. 9:35 PMspange says:
I've used a product called 'Mold Builder' by Castin' Craft. It works really well and costs about $15 for a 16 oz can.
Dec 27, 2008. 9:13 AMspange says:
Yes, I bought it at Michael's. I've often wondered about using Plasti Dip for a mold, but I still have some Mold Builder left.
Dec 27, 2008. 9:13 PMkathynv says:
Sorry to say, PlastiDip won't work. When the casting material heats up, the "cured" Plasti-Dip will melt, leaving you with an unholy mess. I wish I had better news for you.
Dec 25, 2008. 7:33 AMThe Lightning Stalker says:
Don't confuse silicone with silicon. Silicone is a clear petroleum oil whose polymer form is used in caulk. Silicon is the deep purple glassy material used in semiconductors.
Dec 26, 2008. 5:18 PMThe Lightning Stalker says:
      You're welcome. I'm happy to help!

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
91
Followers
17
Author:guyfrom7up