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Giant 100mm LED

Step 18Pour the Mold

Pour the Mold
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Put the silicone mold in a beaker or some other apparatus that will keep it upright as the resin is being poured into the mold. Mix 48 fluid ounces of resin with 5.6 ml of catalast. Mix well (this is so much easier with a drill and a mixer, I made one out of a dowel rod glued to a piece of wood). Pour the resin into the mold all the way to the top.

When filled, insert the LED module (being help up by a clamp or tape or anything); make sure everything is straight before you leave it to harden!

NOTE: This stuff smells pretty bad, so work in a well ventelated area (such as a fume hood)
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3 comments
Feb 4, 2009. 9:51 AMBigev says:
How do you keep the mold from flexing and putting a dent in your gigantic LED?
Feb 10, 2009. 1:42 PMBigev says:
Aha... Kudos on the giganto-diode still.

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Author:guyfrom7up