Giant Papercraft Trojan Horse

 by PenfoldPlant
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In December 2011, the Instructables Team took to the streets of San Francisco, proudly wielding before them a 12-foot cardboard Trojan horse. Man, I love my job.



Why did this happen? We had been invited to the Autodesk Christmas party just a few blocks away from our lab and we thought we should take along a present. Something unique. Something memorable. Something big enough to conceal a crack team of cardboard-sword-wielding troops.

I had been playing around with a preview version of Autodesk's new 123D Make software, a program for turning 3D models into a series of slices that can be laser cut and assembled in real life.  This technology is tremendous fun to play around with, as it has the potential to rapidly prototype anything from elaborate papercraft projects to paneled items of clothing to flat-pack emergency shelters. This seemed like a great opportunity to test it out with a real life quick fabrication challenge: a Trojan horse.

The Trojan horse, of course (of course!), could be seen as a metaphor for the way in which Autodesk acquired Instructables last year, little suspecting the creative havoc we would wreak once we'd infiltrated the corporation's perimeter. I'm certainly not suggesting that this was our intention, only that a cynic might see it as such.

Read on to find out more about how I made the horse!
 
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Step 1: Making the 3D model

Blender 1.jpg
Blender 2.jpg
Blender 3.jpg
Blender 4.jpg
Horse Preview 2.jpg
Horse Preview 3.jpg
First, I needed a 3D model.

Rather than use someone else's model of a Trojan horse, I decided to design my own from scratch. I knew that I wanted the final model to be quite simple and angular, as this would make it easier to deconstruct into a sensible number of cardboard panels. Fortunately, it's much easier to model a stylized low-resolution horse than a realistic and detailed one.

My initial plan was to have enough room in each pair of legs for someone to stand, with the person in the rear bent forward and the person in the front standing upright, much like with a traditional pantomime horse, only much larger. In fact the horse ended up so large that the person at the back would be able to stand upright quite comfortably.

I modeled the horse in Blender, starting with a simple cube and extruding new faces from it until I had a very rough outline of a horse, as shown in the first image here. I then gradually refined the shape of the horse, subdividing the edges where necessary, until I had something much more distinctive. I modeled the ears, the tail and the mane separately, then joined them to the horse with a Boolean operation.

The whole time I was modeling the horse, I was thinking, "Would this look good 50 feet tall and made of wood?" As design briefs go, I quite enjoyed that one.
AppleGran says: Apr 21, 2013. 12:05 AM
Relly Nice
ishout4joy says: Mar 30, 2013. 1:10 PM
This is really great! I work at an inpatient psych center for adolescents- this would be an awesome project for them. Do you share the patterns or a kit?
jrobinson says: Mar 12, 2013. 6:30 AM
This is the greatest instructable ever.
ilpug says: Jun 24, 2012. 12:33 AM
I have seen this thing in person, a few times. Once at the HQ, and once at Maker Faire. It is pretty darn big, but i didn't know it could support people inside.
poofrabbit says: Apr 2, 2012. 7:30 PM
Holy cow this is so cool!! Great 'able
glenm says: Jan 30, 2012. 12:16 PM
awsome! how many people can you fit in it? when are you making the rest of the chess peices?
mary-onnette says: Jan 30, 2012. 5:16 AM
I hardly ever take the time to make a comment, but your presentation is so fun, impressive and clear I just have to say: BRAVO!
OldOwlIronworks says: Jan 26, 2012. 4:08 PM
Wouldn't "giant" trojan horse...imply larger than the original? JUST SAYING :D
the poodleo in reply to OldOwlIronworksJan 29, 2012. 6:49 AM
I don't know. how big was the last horse you made out of paper then? XD
pfred2 in reply to OldOwlIronworksJan 29, 2012. 12:10 AM
Yeah how many Greeks could you possibly get into this paper model? Wait a minute, this is the Internet, I don't want to know!
jcvillar says: Jan 26, 2012. 10:07 AM
Beware of geeks bearing gifts. . .
pfred2 in reply to jcvillarJan 29, 2012. 12:11 AM
No it is beware of geeks bearing gifs.
RocketManDave says: Jan 26, 2012. 12:41 PM
"What about a large wooden badger?""
pfred2 in reply to RocketManDaveJan 29, 2012. 12:11 AM
Run away!
jovino says: Jan 26, 2012. 7:06 PM
HEY! I walked by you on the street last month! It's super cool to see you here on Instructables. :)
chiefdanfox says: Jan 26, 2012. 2:26 PM
50' and made of wood? The one I helped design and build did. See Bart's link. Google Sketchup and Vectorworks.
patriots8888 says: Jan 26, 2012. 12:25 PM
Employee "Sorry I was late boss, there was a giant horse crossing the street, no joke"

Boss "Oh don't worry it was just the Instructables team again"
SHIFT! says: Jan 26, 2012. 11:06 AM
Fantastic! I saw this model in person and I have to say that is just as amazing in real life!

One minor note: The terminology of "Papercraft" only applies to card stock or lighter sheet construction. For posterboard and heavier material, the correct usage is "Cardboard- Engineered".
angelabchua says: Jan 26, 2012. 10:59 AM
amazeballs. pure amazeballs. Great work Oliver! I love hearing people's reactions! And i love getting asked by our neighboring buildings "what was that giant horse all about?"
DaveB13 says: Jan 26, 2012. 10:27 AM
I'd like to suggest people gather up coroplast political campaign signs after an election to use for cardboard projects. A trojan horse made of these would be quite a statement. Another ACAD instuctable & or cardboard project 'd like to suggest is solar cooker plans, aluminum foil is glued to the cardboard or coroplast.
mjursic says: Jan 26, 2012. 10:14 AM
This is beautiful! I wonder how you'd feel about posting the templates for each piece? I teach middle school and would love a building project like this with them.
Serge_Surpressor says: Jan 26, 2012. 9:07 AM
Pretty cool, but I don't know if you can call it a giant Trojan horse. I mean, it's pretty small by Trojan horse standards, unless you plan on smuggling in a crack team of midget assassins.
Error53 in reply to Serge_SurpressorJan 26, 2012. 9:41 AM
I was just about to post about the size of it... then I logged in and your comment was here. Glad I'm not the only one who thought that. =P
ApprenticeWizard in reply to Serge_SurpressorJan 26, 2012. 9:39 AM
Just thinking that. Maybe it is a Giant Miniature Trojan Horse?
Gwiz says: Jan 26, 2012. 9:33 AM
..WOW...this reminds me of the Iranian government's recent campaign against Western influences of the "Barbie doll." How did you come-up with this idea?

BRILLIANT!

Ref: http://www.guardian.co.uk/world/2012/jan/24/iran-barbie-doll-crackdown-campaign?newsfeed=true
DeliciousMystic says: Jan 26, 2012. 9:22 AM
It's like a teeny tiny version of the one that burned on the playa.. see bartholomew's link below..
egp says: Jan 26, 2012. 9:12 AM
This is just wonderful.

(And by the way, I hope you've seen the adventures of this Trojan Horse in Australia... http://www.youtube.com/watch?v=Xs3SfNANtig )

Thanks for the great - and inspiring - documentation!
dorinber says: Jan 26, 2012. 9:00 AM
wow!!!!
monsterlego says: Jan 26, 2012. 7:41 AM
Stuff it with Spartans and go raid something, just AWESOME!!!
sitearm says: Jan 26, 2012. 7:36 AM
@PenfoldPlant; I tweeted it. Why oh why are we so fascinated with the Trojan Equus ferus? That said, how many papercraft Trojans can you fit into it? Cheers! : ) Site
bartholomew says: Jan 26, 2012. 7:06 AM
"Would this look good 50 feet tall and made of wood?" Yes, yes it would. :)
http://www.flickr.com/photos/bobbiesal/6219121331/in/pool-1728824@N25
Lindie says: Jan 26, 2012. 6:25 AM
Love the video! It was a funny story.
I could hear Randy saying that!
Tell Randy his mother says hello! :-)
dimdiode says: Jan 26, 2012. 6:20 AM
Splendid! What an achievement, congratulations!
crossfire says: Jan 25, 2012. 10:07 PM
Epic Beyond Belief!
jessyratfink says: Jan 25, 2012. 7:47 PM
I'm so excited this is fully documented now. :D
caitlinsdad says: Jan 25, 2012. 7:40 PM
Did Randy say "Next time I ride in the front and no stopping at Taco Bell?"
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