So when they asked me to make them a toy box to hold her ever growing hoard of toys I searches the internet for inspiration. There were treasure trunks and foot lockers and combination toybox / seating benches… but none inspired me... I then saw some old wooden letter blocks and I thought that would be a great theme... make a giant letter block toy box with her initials on the sides!
3 x 18" X 36" X 3/4" Pine Panels
3 x 3" X 8' X 3/4" Select Pine Board
3 x 2" X 8' X 3/4" Select Pine Board
1 x 12' Quarter Round Molding
1 x Piano Hinge
2 x Fixed Castors
2 x Swivel Castors
1 x "Flap Stay" (from Lee Valley Tools)
Repositionable Transparent Adhesive Plastic letter sized sheets
Step 1: The Design
I wanted to make all of the screw holes hidden either on the inside or behind the "Framing". Since I do not have access to a table saw I would have to use butt joints for all of the joints. On the Blocks I remember as a child - one side would have a thick color border and the next would have a thin line of color. I figured I could use this to my advantage. If my front panel had a 3" trim around it then use 2" trim on the adjoining panel. The side panel would then have a 3/4" "border" along the sides where the front panel butted against it. On the top the lid would create another 3/4" border. By painting the 2" frame and leaving the 3/4" edge unpainted would create the thick color band around the panel. The attached diagrams should make this more understandable...