Instructables
Picture of Go Glow Lego
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If you're looking for an inexpensive hobby that will put -enormous- smilles on a child's face... you've found it! Modding Legos can be great fun - let's get started!


Supplies d'jour
You're going to need some items to customize your minifig. 

 . Soldering iron ( ~25 watts is plenty ) and some solder
 . Xacto knife with #11 blades ( any brand will do - as long as they are sharp )
 . Several 1/32, 3/64, and 1/8 inch drill bits ( a spiral push drill from micromark.com is ideal )
 . Several CR1025 3v coin-cell batteries ( Amazon has all kinds of inexpensive batteries )
 . Kynar wire ( available from Digikey, Mouser, or Jameco )
 . Wire cutters or scissors
 . Selection of 0805 LEDS ( go smaller if you can ) for the small stuff and 3mm for the big ones
 . 5 minute epoxy and some popsicle sticks

Little bits of thick copper hobby foil and some 500 grit sandpaper can be useful as well. Oh! There's a great resource for 'side glow' fiber optic from TheFiberOpticStore.com. It makes an awesome light saber - I digress!


Planning Your Build
There are soooooo many options: glowing eyes, repulsors, an arc reactor, laser guns, light sabers, fairy wands, etc. Your Lego minifigs will be so awesomtastic you'll have to hide them from your kids! 

I typically start by going to a local super-center and picking up a couple 'mystery' minifig packets in the toy section. They are only a few dollars and are great starters for developing your skills. 


Battery Compartment
There isn't a whole lot of room in the chest cavity for a battery - but it is possible. You're going to have to remove most of the 'wings' on the inside of the body that hold the legs in place to get the battery to fit. Not too much... remove only what you need to get the battery to sit firmly in place. Connection wires for the battery can be easily run in the top and bottom wing channels.

Cut the inner portions of the leg studs away and trim the top down ~2mm. The rest of the space for the battery will have to come from the shoulder pegs... trim off everything above the bump that holds the arm in place. You may need to fit the battery as you go to make sure you've removed enough plastic. 


Running Wires
Kynar is really thin... you can easily run two strands of it in a 3/64 inch hole. How do you drill a 3/64 inch hole? Good question - start with a 1/32 inch pilot hole, then move up! Do your drilling in good lighting and don't rush - take your time and enjoy the ride.


Solid State
The solder connection on your LEDS is bound to wiggle free... which will give you a sad. Combat sad with clear Epoxy!


Holes
Seriously... using a Dremel to drill small holes could be compared to swatting flys with a canon strapped to your back while riding a wild pony. It's too easy to take off too much and a Dremel creates a ton of heat in the process - not good. If you take it slow with a push drill and use sharp bits - you can cleanly run wires inside and out. Use the 1/32 inch drillbit on the hand, 3/64 on the arm/shoulder, and 1/8 on the big stuff. Try not to let the bit 'wobble' around as you drill... unless you want it to. 


Where...
Um... is there any place an LED shouldn't go? I guess that's really the question. If you think it would be cool to add a light in the middle of a ray gun - do it! Just keep in mind the forward voltage of an LED may cause one to be dim and another to be bright. Always test your LED 'brightness' before you start to assemble.

Ok... enough talk - time to make!

it be a good thing for

shop windows

car truck's lorry boats air planes head lights

Traffic Signal Lamp

road cat lights

I have a daughter with autism who insists on having the velma staplebot minifigure from the lego movie with glowing red eyes. I have no idea how to do any of this stuff and I was wondering if anyone did them and sold them?

jdecker85 months ago

I used a dremel and went very slowly giving the piece a lot of time to cool down.

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rwinscot (author)  jdecker84 months ago

Glowy fantastic!

How to install the switch??
cool
ghill61 year ago
I've been planning on adding torches to my sons' Lego mini figs, in an attempt to make some sort of maze game with darkness and monsters. There are some great ideas here for that, thanks!
This instructable sets the bar really high for LED Lego hacking. Well done. I love it.
I got that robot last night and was thinking he needed to be brightened up a bit, this is such a great idea - thank you!
kebmoore1 year ago
I have added LEDs to my son's creations before, and now you have inspired me to go another step. He would love to have a robot minifig with glowing eyes! Thanks for sharing.
Wow, it's like the geek equivalent of bonsai tree trimming. That picture of the x-acto blade cutting plastic next to your fingertips made me wince.
rwinscot (author)  fungus amungus1 year ago
Would it help if I told you that I had the shutter release between my teeth looking through the viewfinder when I took that picture? ;-)

BTW - your chalkboard mug idea is awesometastic!
Well at least you weren't actively cutting at the time, right? Right!?
What a great minifig mod, it adds another dimension to these little guys!