As surprising as it is, there really is no where on the internet where I found any decent instructions on how to make a grappling hook gun. Figuring it would not be that hard to make, I decided to design and make one myself. After running into many problems, obstacles, and a few prototypes, I think I finally have a really solid version that definitely will impress all who use/see/build it. Naturally there are sure to be plenty of upgrades and other ways to accomplish what I did but I will share the parts and methods I used to make this particular launcher.
Although I call it a grappling hook launcher, it is basically a souped up version of any pneumatic gun. I took the best aspects of many different spud guns to make one of the best possible systems doing my best to avert creating any weak spots and not using any dangerous PVC (which shatters when over pressured and does not work well in the cold). This system is designed to be robust and efficient in every aspect of its construction. It is not hard to build and the most trouble anyone would have is gathering all the materials needed.
I tried my best to used parts locally avaliable (Home Depot, Lowes, etc) but a few i needed to order online. Feel free to ask me any questions you may have.
For everyones information, if you are really that concerned about why I didn't film myself climbing the rope, you are missing the purpose of the video, to show you how it works. The hook and rope combined for my gun weight 2lbs 2.1oz for anyone concerned that this device isnt practical. Also, I launched the hook at 150 psi and you could go much higher to achieve greater heights.
A little background on myself; I am current a Mechanical Engineering Student at the Massachusetts Institute of Technology (MIT) and have been building things for 14 years. My personal blog has most of my creations (some of them made by following Instructables). Enjoy.
Step 1: Parts and Materials
Parts Needed for Launcher Assembly
-Dry Chemical Fire Extinguisher
-N-Strike Raider Rapid Fire CS 35 Nerf Gun
-Black Spray Paint
-Air Tool 3/8" Hose
-20 oz CO2 Canister
-Paintball Coil Hose
-1.5 feet 3/4" Copper pipe
-8 inch tie downs
-(3) 6" Hose Clamps
-(4) Adjustable 5/8" Hose Clamps
-Pressure Gauge (mine had 1/8" threads on it)
-J-B Cold Weld
-3/4" garden hose to NPT thread adapter
-3/4" to 3/8" Reducer
-3/8" Close Nipple
-3/8" to 1/4" Reducer
-(4) 1/4" Close Nipple
-1/4" Check Valve
-175 psi Safety Valve
-(4) 90 Degree Elbows (male x female)
-(2) 1/4"x1/8" Reducing Bushing
-(4) 1/4" thread x3/8" barb Hose Barbs
14mm, 15mm, 16mm, 18mm
2 Adjustable wrenches
Copper Pipe Cutter (hack saw would be fine too)
Phillips and Flat head Screwdriver
Drill with set of bits
Dremel with bits (Sanding, a few grinding and the cutoff wheel)
Exacto Knife to cut hose
Propane Torch (Soldering copper pipes)
Some other basic tools that I'm sure you have