Step 1: You Will Need:
2 of 44 x 1160mm pine – apron, long sides
2 of 44 x 800mm pine – apron, short sides
3 of 140 x 800mm pine – top supports
4 of 44 x 44 x 730mm pine – legs
2 of 44 x 610mm PAR pine – narrow side, cross beams
2 of 44 x 720mm PAR pine – wide side, cross beams
4 steel angle brackets, small
4 drop-down/flap hinges
16mm wood screws
4.5 x 65mm wood screws
3.5 x 3.5mm wood screws
Exterior wood sealer and stain
Drill/Driver plus assorted bits
Tape measure and pencil
Jigsaw and clean-cut blade
Step 2: Preparation
Take the time to sand smooth any rough edges before assembly.
Always apply wood glue to add joints.
Step 3: Cut the Groovy Top Planks
GOOD TO KNOW
I found it easier to cut one and then use this as a template to cut out the rest of the planks.
Sand the cut edges smooth with 180-grit sandpaper.
Step 4: Stain and First Coat Sealer
If you leave until later, you will find it very difficult to stain and seal the gaps between the top planks.
Step 5: Assemble Top Frame
To make the frame to support the top planks, attach the short sides to the long sides with steel angle braces and 16mm screws.
GOOD TO KNOW
Corner clamps come in very handy when you are working on your own - it's like having an extra pair of hands to help you.
Step 6: Attach Top Supports
Leave a 20mm gaps between the support frame and the apron.
Pre-drill a 3mm pilot hole on the outside of the frame; countersink before attaching the frame to the top supports with 4.5 x 65mm screws.
Step 7: Attach Top Planks to Frame
Make sure to leave an equal spacing all the way around.
Use 3mm scraps as spacers to hold the top planks apart.
Use 3.5 x 35mm screws through the top supports to hold the top planks in place.
Make sure to drive a screw all the way along the length and width to firmly secure the top to the supports.
GOOD TO KNOW
Drive a screw through each and every section along the top supports.
You can see that quite a lot of screws were used, but this ensures a firm table.
On the finished top no screws are visible since everything was fastened underneath.
Step 8: Assemble the Legs
Drill 3mm pilot holes, countersink and drive 4.5 x 65mm wood screws through until the tip of the screw shows. Press a cross beam onto the screw tips to make a mark.
On the mark at the end of each cross beam, drill a 3mm pilot hole. Drive 4.5 x 65mm screws through the legs and into the cross beams.
One set of legs is narrower than the other, to allow the table to be folded and put away when not in use.
Step 9: Attach the Legs
Attach the drop-down/flap hinges as shown.
Step 10: Finishing
Wipe clean to remove all traces of dust before applying three coats of exterior sealer.