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Hacking a USB Keyboard

Step 4Attaching wires

Attaching wires
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So, now you know which pins produce which letters. Now you need to connect your own mad creations to the boards.

But wait!

Before you can connect things to the board, you need to connect wires to the board!

Sigh...

You're going to need:

wire (ideally in a number of colors)
quick setting epoxy (from your local Radioshack or Home Depot)
a razor blade
a soldering iron

So, here is what you do. Count the number of pins you need to attach wires to. Once this is done, prepare all of the wires you're going to need. They need to be stripped on both ends about a quarter of an inch and should be about five to six inches in length. Try to use many different colors of wire so you can tell them apart later. On one end, bend the stripped part of the wire so that it can hold itself to the board (see picture).

Wrap the wire around the board so that the stripped part is touching one and only one of the pins that it needs to be connected to. Make sure none of the wires are touching. When all of the wires are in place (touching the pins and not touching each other), you're going to need to glue.

Prepare some epoxy and cover the back side of the board in epoxy so that the wires are glued in place on the side opposite from the conductive pins. Leave it for how ever many hours the epoxy says it needs to sit for for maximum strength.

Sixteen to twenty hours later or so, you're going to need to solder. So, solder the wire to the pin. If the solder won't stick to the pin, scratch the pin with a razor blade a couple of times and try again. If the pin is coated with something, scrape off the coating with a razor blade and then solder to it.

If you have a lot of money, just glue the wire to the pin with conductive epoxy very, very, carefully.

When everything is dry and in place, test the keyboard. If it works, then you're more less done.

Put it in a nice case or put it in a radioshack case. It doesn't matter.
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9 comments
Oct 21, 2010. 12:47 PMsnag46ed says:
Great Instructable! I'm a little confused though. So all we need to do is wrap the wire around to the corresponding pins and GLUE them down, or SOLDER, or does it matter?

Also, I'm trying to build one with one simple function...I want to make a big "Easy" button, or something like an "Easy" button send a space bar input. Would I follow the steps in this instructable, connect the "free" side of the wires from the modded keyboard controller to a prototype breadboard, and connect the leads of the Easy button to the breadboard where the wires from the keyboard connect?

So basically keyboard controller -> Prototype breadboard <-Easy button...?

Thanks so much!
Oct 21, 2010. 12:48 PMsnag46ed says:
I'm kind of a noob when it comes to hacking electronics, fyi :)
Aug 3, 2010. 9:18 AMKarateLover21 says:
I am hoping to make a controller for scratch. I am making arrow keys, ZXCV and space.
Aug 13, 2008. 5:52 AMelectronic boy says:
i have a usb keyboard and have tried to solder wires on but the contacts are like half a millimeter apart i am using a 12 watt soldering iron and i am neat at soldering
Jun 30, 2010. 8:02 PMMadrias357 says:
Try using just a little less solder. I've found that to be very useful.
Jul 4, 2010. 7:46 AMelectronic boy says:
Thank,s it worked very well and i went on to mod a wireless one and made a controller
Jun 23, 2008. 10:43 AMishkabum says:
hey, i'm doing this with a USB number pad, gonna be wiring some keys on here to buttons and joystick controls.. what i'm wondering is where exactly i'm soldering the wire to. i got the sheets and can make a map of which nodes touch for which keys, but in the end, where do the wires touch? i noticed that where the sheets and circuit connect, there are 11 conductive strips coming in from the sheet and there are 11 metal pins on the other side. would i be soldering the wires to the corresponding pins on the other side, hooking the other end to the Normally Open contacts? Thanks for the help
Jun 23, 2008. 10:44 AMishkabum says:
by the way, i tried to add images but i don't see them, so here:

http://members.cox.net/nickingv/0623081317.jpg
http://members.cox.net/nickingv/0623081320.jpg

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