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Halloween 2009: The Comedian

Halloween 2009: The Comedian
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Goal: create a better Watchmen's Comedian costume than the store-bought ones while keeping it in the same price range.

Wasn't able to find the costume anywhere, so the comparison had to be made with what I could find online.  Canadian retailers (yes, I am Canadian) apparently sold the costume for $85 (all prices in CAD, not USD).  The one you will see here amounted to $5-$10 more, so I'll round it off to an even $100.

While the costume is not 100% movie-accurate, this is as close as I could make it, given the budget and circumstances.  No power tools were used and much of it was improvised with the material that was on hand.  Got no clue how much time was put into making it.  Couldn't even give you a ballpark figure, so don't even ask.

Measurements have intentionally been left out.  The principles and methods outlined here are far more important than minor details like these.  Besides, I can't give away all my secrets :)

There are enough pieces to the costume for many of them to have their own Instructable, but I figured it would be nice to have everything in the same document so it's all easy to find.  This is by no means written in any particular chronological order as several pieces were being worked on at any given time.  Essentially, the costume (and this Instructable) can be broken down into the following parts:
-the shin guards
-the elbow and knee pads
-the guns and holsters
-the belt
-the suspenders
-the shoulder pads
-the torso armor
-the mask
-accessories

Keep in mind this has been written with the assumption that some viewers will skip ahead or go back and forth in order to focus on what supports their interest at that particular time.  Consequently, some points are mentionned more than once in different steps.

Once in a while throughout this Instructable you will see DAISNAID, an acronym for Do As I Say, Not As I Do.  These are hints and suggestions that y'all can use to make an even better costume than what you see here.  Most are things I would do or take into consideration if I was going to repeat the process. 

Please leave me some comments when you're done going through this Instructable, especially constructive ones so the whole community can learn together, including myself.

Well then, let's get started, shall we?

 
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Step 1The Comedian: Shin Guards

The Comedian: Shin Guards
Material used:
-cereal box for cardboard template
-vinyl banner thing
-silver spray paint
-black spray paint
-polyurethane protective coating spray
-masking tape
-polyester elastic
-stretch utility strap x 2 (one for each shin guard)
-hot glue

Directions:
1- Measure and cut cardboard template.  Try it out to make sure the size looks right and that it fits between the boot and knee pad.
DAISNAID:  Get your knee pads before working on the shin guards.  I guesstimated and wound up making them a little too long.  By the time I had the pads and tried everything together, everything was allready painted and I didn't want to go through all that trouble again to fix it.

2- Trace the template onto the vinyl banner thing and cut it using a utility knife.  Use a ruler and press down hard on it to keep your cuts straight.
SIDETRACK MOMENT:  I really wasn't sure what I would be using for the shin guards and the belt buckle. I really didn't want to use corrogated cardboard because the stuff looks like crap, in my humble opinion.  My backup plan was to use another type of thick cardboard (I think it's called newspaper board), but my fear was that when it would be painted, the wetness would cause the cardboard to warp.  One day as I was leaving work, I noticed the office across from ours left a long, coiled up band of vinyl/flexible plastic stuff.  I think it's used for making signs or something.  Taped to it was a page with the word "garbage" written on it.  Presuming intervention, I picked it up and brought it home to a girlfriend rolling her eyes (I keep all kinds of crap for possible future projects:)

3- Take it to a well-ventilated area and spray on a few coats of silver paint.  Read the can for proper drying times.
DAISNAID:  Make sure you get the right kind of paint for your purposes.  The silver paint I got didn't adhere well to any of the surfaces I applied it to.  It chipped off easily, creating the need for an unnecessary and frustrating touch-up phase.

4- Decide and measure the silver border you'd like to keep and mask it out with the tape before applying black paint.  If the masking tape is well applied and completely flat on the surface, no worries about ruining the border.

5- After all the painting is done, protect your work of art with the polyurethane spray.  Read the can for instructions and drying time.

6- When it's dried and cured, put on a boot and place the painted vinyl thing on your shin as if it were in it's right place when the costume is done.  Bring out the elastic and measure the right length for being glued to the bottom side of the shin guard and running in the space between the front and the heel grip.  You could also have it go around the ankle if you prefer.  In any case, cut two pieces of the correct length, one for each guard.

7- Hot glue the elastic near the bottom of the shin guard and one of the straps across the top edge so it will go around your calf.  Alternatively, you could measure another length of elastic to go around your calf instead of using the straps, but personally I like having the velcro tabs to easily take it on and off.

GENERAL DAISNAID:  For cooler looking shin pads, you may want to consider a method to create raised edge instead of just having a boring silver-painted border.  You could use the template to create an edge template, trace it out on the same material you use for the shin guard, cut it and paint it and glue it on top of the main part.  If this is the case, there's no need to mask out the border and you can just paint the shin guard black, the edge piece silver, and glue the two together before applying the polyurethane.

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31 comments
May 6, 2012. 9:23 AMtech dawg says:
This is a pretty sick mask but it seems to me to be almost exactly the same as the BFX version O_o but good none the less
Aug 3, 2011. 6:19 PMKindhamster says:
could you possibly put the measurements for the holster up?(
(I know it's different for every different type of gun, but I actually have the same kind of gun as you)
Jul 10, 2011. 7:35 PMkhecker says:
Here is the video link i was telling you about. Just thought it might help you is all. Not saying your way was right ot wrong just helping out. http://youtu.be/Sv5SXqgFRV8
Jul 10, 2011. 7:30 PMkhecker says:
Its not the stiff foam. Its really thin and it comes in packs of 12 all different colors i will do some more digging and get back to you what type of foam i am talking about and if i can't i will see if i can up load a video from youtube for you to see what i mean...
Jul 10, 2011. 6:14 PMkhecker says:
Take a peace of thin craft foam. Heat it up till its droopy lay it on the in sided of the plaster mold then place it over you face while its still warm it won't burn or hurt you. let it set for a few sec's and that sould be all you need. Also make sure you spare something of a powder inside the maks so that the foam dose not get stuck in it. But after you take out the foam then take some school elmers glue water it down and brush the out side with a think coat. Might have to do that s few time so it will stiffen up. Then you should be able to cut out the eyes and what not. also paint it...
Jul 10, 2011. 1:48 PMkhecker says:
You should have done the black mask in the inside of the plaster mold. You would hve gotten a lot better looking and it would have fit a lot better too.
Feb 21, 2011. 7:53 AMHibatchi cow says:
i dont know about toy guns but for airsoft guns its a federal crime to take the orange tip off. Sorry for being a jerk.
Jan 7, 2011. 10:03 AMilpug says:
love it. maybe a instructable on Rorshach too?
Oct 12, 2010. 12:20 PMeoutlaw says:
Yeah, this is too cool.
Jun 22, 2010. 9:26 AMJOOSEd says:
ok thank you! i plan on using your instructable (awesome by the way) as a base to make mine. and i could not find this mat anywhere here in NY. and i work at a LOWES. but for that price ill deffinately buy the big roll. appreciated
Jun 18, 2010. 4:25 PMJOOSEd says:
what store did you get this workshop floormat at?
Jan 17, 2010. 7:51 PMcorey95 says:
how to get the mask to stay on?
Mar 3, 2010. 5:58 PMcorey95 says:
thanks
Dec 10, 2009. 11:45 AMwolfboy616 says:
 to bad its hard to get this toy guns in holland :-(
its fun to costumize them 

(so i gonna step over on nerf guns haha )

great armour ! :D 
Nov 7, 2009. 8:41 PMred-king says:
 awesome costume. watchmen rocks. haven't seen the movie version yet... heard they changed the ending... not looking forward to that part....
Nov 8, 2009. 6:53 PMred-king says:
 i suppose... but i still think it might seem weird to me if the ending isn't the same...
Nov 8, 2009. 6:20 PMphant0m_sp00f3ra says:
 i've seen movie, (regular and director's cut) and read the novel. I think that they gave the ending an update, cause, they whole Alien invasion is a little too clichéd IMO. i liked this ending, also it's a little lighter, you won't see no bloody mess in NY, as in the #12 of the novel. I think that they had to cut out so much death on NY, since you now, americans could had been offended because of 9/11 memories. 

Nov 8, 2009. 12:04 AMSinAmos says:
A very solid attempt, but I had no idea who you were, and I've seen the movie.  Good job though.
Nov 7, 2009. 7:27 PMdepotdevoid says:
Sweet!  All the Watchmen costumes I saw this year were Rorschach or Silk Spectre, but the Comedian was a much cooler character.  You have won all of my internets.
Nov 7, 2009. 5:37 PMmg0930mg says:
Nice! You kind of look like how I think the comedian would look,too!
Nov 7, 2009. 5:48 PMmrcrumley says:
Well, almost. But nothing a good broken bottle couldn't fix. Sweet costume BTW.
Nov 7, 2009. 6:40 PMmg0930mg says:
Very true!

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