1.) Using templates from online or models of your own, trace the parts onto EVA foam tiles.
2.) Cut them out using either an exact o blade or a snap-off carpenter's blade.
3.) Assemble the pieces using a glue gun, being careful not to use too much!
4.) Cover the finished pieces with a coating of Plasti-Dip spray and paint.
5.) Add any other details such as lights and decals.
That is the most basic of ways to create a set of armor from these foam tiles.
The Helmet was made from a pepakura model hardened and smoothed with Bondo and resin.
The entire suit was later airbrushed with simple black paint on the edges.
The rifle is partially a modified nerf gun with a wooden lower receiver, stock, butt, and "mag" The ammo counter assembly and barrel assembly are styrene and other misc household things.
-50+ Foam Tiles
-100+ Various screws for details
-15+ Cans of spray plasti-dip and paint
-150+ Glue gun sticks
-10 ft of blue EL wire
This complete costume would have to be broken down into numerous step by step tutorials to be complete, but I would like this up here for some constructive criticism for suits to come!