3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Han Solo in carbonite chocolate bar!

Han Solo in carbonite chocolate bar!
This is an instructable on how to make your own Han Solo in Carbonite chocolate bar! But using these basic instructions you can make ANY kind of chocolate bar or mold!

So what I used was food grade silicone. There are many brands who have different names for it.

There are different grades, cures, durometers, (how flexible it is)pot life, (how long you have to work with before it cures)

So you must double check each products specifications.

The main difference is that food grade silicone is non toxic and is platinum cured versus tin cured.

The specific product I used was Smooth on Sil 940, sampler size.

http://www.smooth-on.com/liqrubr.htm

It's 2 lbs and about 40 bucks. But it's easily enough to do a few molds. The kit comes with complete instructions and there is a phone tech support in case you get lost.

Just googling "food grade silicone" will find you what your looking for.

Here is the same product, different company, on ebay:
http://cgi.ebay.com/Food-Grade-Mold-Making-Silicone-36oz-Kit-ChocCandy_W0QQitemZ110068383572QQihZ001QQcategoryZ41207QQrdZ1QQssPageNameZWD1VQQcmdZViewItem

Find some place near you that sells it, Tap plastics will be carrying it soon.

You will need the following materials:
-Han Solo in Carbonite toy
-Foamcore (it's usually white paper with a foam core)
-Glue gun with a few sticks
(Big tip here, you can use Legos instead of the foamcore/gluegun method, I'll explain later)
-Food grade silicone ( if you ever wish to use food products in the mold, otherwise regular silicone will work)
-Baking chocolate

I watched all of the videos available on Tap plastics website before I even started. I suggest you do the same to make the process full proof :) Especially on mold making!

http://www.tapplastics.com/info/video.php

Remember you can cast any object. And if you can cast any object you can mold anything into chocolate!

Someone out there is already working on a battle of hoth scene in chocolate. Complete with chocolate AT-ATs and powdered sugar for snow!
 
Remove these adsRemove these ads by Signing Up
 

Step 1Building your box mold.

Building your box mold.
«
  • C:\Documents and Settings\chris1\Desktop\afddsf\DSC00346.JPG
  • C:\Documents and Settings\chris1\Desktop\Chocolate\DSC00276.JPG
  • C:\Documents and Settings\chris1\Desktop\Chocolate\DSC00278.JPG
  • C:\Documents and Settings\chris1\Desktop\Chocolate\DSC00277.JPG
  • C:\Documents and Settings\chris1\Desktop\Chocolate\DSC00279.JPG
You have to build a box around your object out of foamcore.

Or even cooler you can use your old Legos to make a box mold.
Here is a link with the basics.

http://www.starshipmodeler.com/basics/jc_molds.htm

I however had my Legos maliciously taken away from me at a very early age so I'll be using foamcore.

First using your glue-gun, glue your object to be molded onto a flat foam core peice. You want to create a seal all around the base of the object so silicone does not flow under the object.

Using the glue gun then glue a box around the object leaving a quarter of an inch to a half inch all the way around. This will make the mold strong and less prone to warping.

The particular food grade silicone, the Smooth sil 940 is easy to mix. I just poured the complete bottle into the silicone tub.
However each silicone is different. Double check your silicones instructions.

'Pouring silicone'
You're going to pour in your silicone. Best way is to start at a corner and let the silicone flow in/onto the mold and not pour directly on the mold. This helps reduce bubbles.

Let it cure for 24 hours then you remove the cured silicone from the foamcore box mold.

It's going to need post curing in a oven but use the instructions for your specific silicone product.

« Previous StepDownload PDFView All StepsNext Step »
124 comments
1-40 of 124next »
Mar 11, 2011. 8:49 AMavarshney says:
it mummy in chocolate .. fun to eat it .. hope the taste will be good ...... haha
polycarbonate sheets
Mar 1, 2011. 4:27 PMthepelton says:
I wonder what Harrison Ford would think of this?
Dec 19, 2009. 1:36 PMconrad2468 says:
Im going to "makerbot" one and then cast it in silicone.
Dec 20, 2009. 7:17 AMM4industries says:
 DUDE! Those things are amazing!

I want one of those kits so badly!
Feb 14, 2010. 4:46 AMporcupinemamma says:
Ditto
Mar 1, 2011. 4:25 PMthepelton says:
Same here. I want a makerbot myself.
Dec 20, 2009. 5:16 PMconrad2468 says:
U work for adam and jamie?!?! And they r awesome things! tricky to run though :(
Dec 20, 2009. 5:40 PMM4industries says:
 First Question: No, I don't. If I did, it would be M5 Industries instead of M4.
Second Part: I've seen one at Techshop, but have lived in envy of those who have them. 
Dec 20, 2009. 6:22 PMconrad2468 says:
lol my memory is failing :s i was gonna say that id print u out one for a mythbusters autograph ha ha ha....

Dec 21, 2009. 10:02 AMM4industries says:
 No worries man. You're the third person whose said that since I joined Instructables!
Jun 16, 2010. 4:19 PMMorriscow says:
its kinda creepy you want to eat your mom
Dec 20, 2010. 7:33 AMBig_Mike_ says:
I thought so too
Dec 20, 2010. 1:42 AMlane29 says:
has anyone thought about making a cake like this or a cookie orsucker???
Nov 20, 2010. 7:19 AMTrueDave says:
Any idea on a flexible white resin you could use in that mold? Name ? Company?
Jul 9, 2009. 12:14 PMimshanedulong says:
Where did you get the Hansolo model?
Oct 21, 2010. 9:15 AMSultaana says:
You can find Han Solo carbonite toys on ebay "loose" for under $5.
Oct 19, 2010. 3:31 AMLobosSolos says:
You can also microwave the chocolate to melt it. If you do this, do it on a lower power setting and don't do it for more than two minutes at a time. Stir it in between sessions and the more liquid it gets the shorter time periods you should use. Also if the humidity isn't too high then you can use chocolate chips, but if the humidity is higher than chocolate chips will not melt properly. Which kind of baker's chocolate did you use; milk, semi-sweet or unsweet? The type determines the sweetness of the final product.
Sep 25, 2010. 4:28 PMBoba Fett Costumes says:
Cool
Sep 17, 2012. 10:15 AMac604606 says:
Hey Chris,
The chocolate looks great. If you are really interested in continuing your work with chocolate bars you should learn how to temper chocolate! It helps your chocolate keep its "snap" after it has cooled, and it also allows it to set at room temp in 5 minutes as opposed to a few hours in the fridge. If you want some tips just let me know!
Sep 11, 2010. 11:06 PMkevinhannan says:
So doing a Jabba the Hut version would be just plain greedy, huh? ;-)

Nice to have an eatable 'ible!
Aug 31, 2010. 12:05 PMMdP1632 says:
Great job. I think what you have done here is amazing. But yeah...it is kind of creepy to eat your mom.
Sep 11, 2010. 9:42 AMjaythedogg says:
Hahahahahahahahahahaha
Sep 9, 2010. 6:49 PMred-king says:
nah... just sprinkle a bit of salt and pepper on 'em. ...Oh, wait. we're talking about chocolate bars.
Sep 9, 2010. 12:13 PMGhost Wolf says:
But who cares about who eats who all what matters is that they are tasty!
Sep 10, 2010. 12:39 AMWard_Nox says:
if youbuy the r2d2 ice bucket it comes with a ice cube mold of Han in carbonite just FYI
Sep 9, 2010. 9:25 PMSenior Waffleman says:
cool
Sep 9, 2010. 4:21 PMprodo123 says:
Person 1: I ATE YOUR MOM :O lol
Person 2: HOW DARE YOU n00b
Person 1: (Holding mom chocolate face bar)
5*
Sep 9, 2010. 6:30 PMzascecs says:
ok...
Jul 29, 2010. 6:06 AMseabananers says:
i'm working on a stopmotion action figure film for my cousins birthday present (he loves ROTJ) so im gonna use this with the action figuer inside and melt the chocolate when leia/boush saves him
Jan 9, 2010. 10:05 PMrawknexstuff says:
You could use this method to make Lego shaped ones you could actually build with!
Dec 14, 2009. 8:16 PMagent036 says:
This is brilliant. I am SO making carbonite bars!
Sep 10, 2007. 3:15 AMrorsie says:
nice one, guess what i'm going to mould..............
Nov 24, 2009. 9:47 AMandross52 says:
 Do tell.
Nov 24, 2009. 12:57 PMtino7777777 says:
her collage degree. :)
Jul 30, 2009. 7:30 PMxstarsprinklesx says:
Hi! I just wanted to let you know I featured this in my weekly column on Fandomania:

Fandomestic: 5 Star Wars Sweets
May 12, 2007. 6:07 PMFredz1974 says:
This was awesome! Great job. Seriously though, how did you make the face mask, and how long did it take. I would try this with baby foot prints! Way to go!!
Mar 17, 2008. 9:38 PMwendybird says:
you definitely need to be careful with babies.. skin needs to breath, and the cautionary tale around the sculpture lab was that someone tried to make a cast of his new baby and the baby died even though his/her airways were not blocked at all!! just the feet might be fine, but i'd hate to see someone go here and say "hey- a chocolate baby!!"
Jul 16, 2009. 8:49 AMcherylmmorris says:
Use a baby doll, not a real baby! Or you could maybe use a plaster mold for making an imprint of your real baby's foot, then cover it with tin foil carefully trying not to wrinkle it & use that to mold the chocolate.
May 21, 2007. 10:42 AMbowakowa says:
I recommend insta-mold, which can be had at most art supply stores for the first negative. Then pour hot wax in for a positive. Then follow intructable above.
May 21, 2007. 11:21 AMFredz1974 says:
Thanks Bowakowa! I will try that!
1-40 of 124next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
30
Followers
4
Author:FreakCitySF
I'm an industrial arts major at SFSU with an empahsis in product design. I'm online all the time and I find myself constantly checking out these sites: ebay.com, wikipedia, boingboing.net, makezine....
more »