Hand held Espresso maker.

 by urant
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Hi!!

A few months ago, I published and Instructable titled:
“Pocket size Espresso Machine with integrated alcohol stove.”

I got a ton of comments on the design; a good number of them focused on my use of copper as the main build material.
Questions of material safety with food were raised and some people even went the extra mile to see if using copper in this way was food safe.

A second point was also raised, that it was not really an espresso maker but a moka pot, due to its inability to exert sufficient water pressure on the coffee grounds.

So, for all of you, I went back to the drawing board and came up with a new design that solved both the copper and the pressure problems!

And incredibly, it's also cheaper and easier to make!

BTW, it is just big enough to hold 2oz of water so you can pull a double shot :D

A short video of the machine in action:

 
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Step 1: Design constraints

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The espresso maker works by releasing air at high pressure into the brew chamber (I used a small bike pump to build up the air pressure).

It works just like the commercial Handpresso which is my main inspiration.

To build this, I set the following constraints:

  1. All water handling parts had to be either aluminum or stainless steel.
  2. All parts had to be easily and cheaply obtained.
  3. Only simple tools could be used.
  4. It must be safe (no exploding parts due to high pressure or hands burned by hot water)
  5. Must be easy to give maintenance (sometimes overlooked)
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wakefield.chris says: Sep 21, 2012. 8:09 AM
That is amazing. I am going to start looking for parts tonight.
It would be great if it had a pressure gauge on it so you knew when you pumped up to 16bar.
urant (author) in reply to wakefield.chrisSep 21, 2012. 9:58 AM
Hi wakefield!

Look for a portable bike pump with integrated pressure gauge :D

If you can, share pics of you build!
wakefield.chris in reply to urantSep 21, 2012. 10:16 AM
I will look for one with a pressure gauge built in.
I know the air valve is spring loaded, but is there any added value in making the screw in the air release spring loaded?

Do you have any suggestions on places to get syringe plunger heads?
urant (author) in reply to wakefield.chrisSep 21, 2012. 2:45 PM
Well, I don't think there's any added value, but I can be wrong.

As to the plunger heads, any Walgreans or Wallmart will sell syringes.
daresquid says: Feb 9, 2012. 5:41 AM
Somebody is likely to give you grief over the use of aluminum. And all stainless steels are not created equal. PVC is also likely not food grade.

Me? I don't care. The caffeine may be similarly unhealthy, especially at espresso doses. Perhaps you could call it the Coffee Crackpipe?
whait86 in reply to daresquidAug 9, 2012. 9:54 AM
theres a pretty good rant on youtube about the merits of caffeine.. i lol'd and went and had a cup o joe.

http://www.youtube.com/watch?v=OTVE5iPMKLg
urant (author) in reply to daresquidFeb 10, 2012. 11:02 AM
Well, all that grief made me come up with this design, so please, let it begin (mabe a 3 version will be on it's way)
tyty100 in reply to urantFeb 12, 2012. 3:33 PM
if you could market a design like this, you could be a millionaire in no time =)
urant (author) in reply to tyty100Feb 13, 2012. 8:57 AM
My wife would love that :D
tyty100 in reply to urantFeb 13, 2012. 12:46 PM
i'd bet so
i would love to buy one too, maybe even 2 since i would use it so much it would probably wear out haha
senorescroft says: Jul 3, 2012. 4:25 PM
Fantastic build.
Any updates after using it for a few months? Any thoughts on improvements?
urant (author) in reply to senorescroftJul 13, 2012. 9:57 AM
Hi Senorsecroft,

Well, actually I'm working on version 3 of my espresso maker. This will be (hopefully) a lever machine that put out some really high quality espresso.

On the other end of the espresso tool chain, I'm halfway done with a new kind of grinder.....let's see how that turns out
senorescroft in reply to urantAug 3, 2012. 2:25 PM
Sounds fantastic. Any sketches that you could post as a teaser? Are you thinking of a lever system similar to some of the water filters? I'm looking forward to seeing the result. Thanks.
urant (author) in reply to senorescroftAug 6, 2012. 9:17 AM
HI!

I´m actually trying to make a la pavoni type machine. The hard part is trying to "out design" the need for any type of metal manufacturing, so that anyone could built it. The PID boiler is also a real challenge, but I've come up with a new/old idea that will make it workable.
agate123 says: Jun 26, 2012. 6:45 PM
Quick question, Could I use hot glue instead of pvc cement
urant (author) in reply to agate123Jun 27, 2012. 4:55 PM
You know, I used Hot glue on my first attempt. It leaked air like crazy. It seams that hot glue and PVC don't bond strongly.
So, I had to use the PVC Cement.
Great Wight Ninja says: Mar 4, 2012. 3:17 PM
I can't believe you would go and update your design while I was in the middle of building your pocket model. Now I have another project to add to the heap.
Wasagi in reply to Great Wight NinjaMar 6, 2012. 8:26 AM
Just take comfort in it being well-designed!
gcc_mtl says: Feb 22, 2012. 8:00 AM
Great stuff! I just bought the pieces, but couldn't find the same diameters as you. Since I have to adapt my design, I have a few questions:

1) how do you pour water into the espresso maker, and then screw in the coffee cup, without spilling one, into the other?
2) what's the glue you are using? Isn't PVC glue toxic?
3) what's the pouring hole look like at the bottom?
4) can you make another video with more detail, maybe showing how one piece fits into another, and the entire process of making coffee (no skipping the water pouting step ;)

Again, an amazing instructable, thank you for posting
urant (author) in reply to gcc_mtlFeb 22, 2012. 10:36 AM
Hi gcc_mtl!

I'll answer your questions in the same order.
1) Since I tamperd the coffee hard, I turn the basket + Union outer ring upside down without the coffee falling out :D

2)It is PVC glue, but since it never touches the water or the coffee it's not a problem.

3) I didn't understand this question, can you rephrase it?

4) Yes, I just have to wait till my wife gets back form a work trip, since I need an extra pair of hands.

When you done, tell me how good your espresso is :D
barefootbohemian says: Feb 18, 2012. 10:25 AM
Quite ingenituitive I must say.... good job.
Makedo says: Feb 12, 2012. 10:15 AM
the materials that are used in the wallmart tire valve maybe made in china. most like it has lead in the brass. and the plastic may also. there maybe other not so friendly chemicals involved also. be careful with any items from china.
urant (author) in reply to MakedoFeb 13, 2012. 8:59 AM
The PVC is US made. As to the valves, the contact area es really small ant they are only in contact with hot water for a few seconds. But, to be safe...Is there any way to test the brass for lead content?
Makedo in reply to urantFeb 15, 2012. 10:44 PM
use a test stick you can buy. or find a lead inspector who might test it. it might cost you but you would know for sure.
urant (author) in reply to MakedoFeb 17, 2012. 8:13 AM
Thanks, I'll do that
the_cactus_caper says: Feb 16, 2012. 1:00 AM
aluminum and copper are mainly used for alkaline based food stuffs, acidic "food" like tomatos, coffee, spinach, and lemon corrode the metals. stainless steel is the one you want to be using..then of course you have the NSF breathing down your back...effing amazing though..you are more than in the right direction...cheers
Makedo says: Feb 15, 2012. 10:51 PM
to buy the parts find made in America . items from Canada might be from china and relabeled to be from Canada. go to a true value,ace, or other professional stores who would know if there is lead mixed in. there are stainless air valves out there for to buy. this idea does merit a look. :)
casaroonc says: Feb 12, 2012. 9:19 AM
I like what I see. & am interested enough to try to make one or mod yours.
But I was wondering if you had made or could make a Diagram of your Hand held Espresso maker. Your photos are great but it's still hard to see the whole concept.

Thanks for making cool stuff.
urant (author) in reply to casarooncFeb 15, 2012. 3:38 PM
Done :D
casaroonc in reply to urantFeb 15, 2012. 6:51 PM
Cool Thanks!
urant (author) in reply to casarooncFeb 13, 2012. 8:54 AM
I'll try to make one today and post it
mstyle183 says: Feb 15, 2012. 7:36 AM
Great design.. i would love to see a video of it working... about the whole PVC thing.. i had similar comments about my coffee straw filter... i guess can't make everyone happy.. the time the liquids have contact with the liquids is very short.. so the chemical leeching is very limited.. great design
mstyle183 in reply to mstyle183Feb 15, 2012. 7:37 AM
forgot to mention youtube is blocked for me.. but ill check it when i get home
gargoyle169 says: Feb 13, 2012. 11:27 AM
Okay.
Now entering the Newb zone, so here goes.

Seems as though the entire assembly is predicated on the filter.

Can you source the filter plate, and I'll exercise due diligence in finding the rest.

Thanks

FNG.
urant (author) in reply to gargoyle169Feb 13, 2012. 2:40 PM
Hi gargoyle169.

-There are several ways you can buy one. Look on ebay and you can buy a new one for about $5 to $9.

-You could find them from any local coffee supply store.

-Another option is to ask around if anyone has a broken espresso maker. It doesn't mater if it's one of those cheap $45 krups pressure moka pots that they call espresso makers.

-flee markets and garage sales.

-the "lose parts" bin in you local best buy or similar.

Since there they come in several different sizes, that's the reason you need to size you machine to the basket.

The one I used was from a broken moka/espresso pot that they gave me at work (it as dead)
codongolev says: Feb 13, 2012. 11:09 AM
I might make this or a variation of it. I've got an extra portafilter laying around from my first espresso machine, so I have the only specialized part already.
janetsellers08 says: Feb 12, 2012. 7:35 AM
Brilliant - but are there food grade plastics to use? PVC leaks toxins. :P Love the idea, though.
codongolev in reply to janetsellers08Feb 12, 2012. 11:22 AM
I believe he said that everything making contact with water would be aluminum or stainless steel.
janetsellers08 in reply to codongolevFeb 12, 2012. 6:19 PM
Oh, thanks. I couldn't understand how the contraption fits together, so I didn't know if the pvc was a danger by contact.
urant (author) in reply to janetsellers08Feb 13, 2012. 8:53 AM
Hi!

Nop, the PVC is just used as the shell and the air chamber.
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