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Handbound Book

Handbound Book
Pages last longer, lie flatter, and look better inside a handsome, durable hardcover. When you've completed this bookbinding project, you'll have a durable, attractive, and personalized copy of MAKE (or other magazine or collection of loose pages) that will last forever and lie flat.

This Instructable is a longer version of the article that appears in heavily edited (in a good way) form in Make magazine, Volume 5. While the editors did a great job of distilling ramblings that far exceeded the word limit I was given into a concise and useful article, the limits of space prohibited much of the additional description, background, nuance, and pictures (larger versions of all the images in this Instructable are available in this Flickr set) of my original piece. So, I thought it was worth posting my first draft. What it lacks in polish I hope it makes up for in depth.

Note: Like most thick magazines or paperback books, MAKE is perfect bound: individual leaves (a leaf represents two pages, front and back, on one sheet of paper) are collected and glued directly to the spine, where the front and back cover (a single continuous wrapped sheet) meet. Shorter magazines are often saddle-stitch bound (longer sheets, representing two leaves each, are folded and stapled at their spine), which actually cuts out a number of steps for hand binding. If you've decided to bind a saddle-stitched magazine (or several into a single book), you've saved yourself a lot of trouble and can skip ahead to Step 4 ("Stitch the Signatures").
 
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Step 1Strip the Existing Cover

Strip the Existing Cover
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Before you can begin rebinding the book, you'll first need to remove the existing cover and glued spine. I found that MAKE's cover pulled away cleanly by simply applying gentle but heavy pressure where the cover meets the spine.

Use a utility knife and a heavy ruler (a carpenter's square is ideal) to cut about 1/8" from the spine (or as far in as it takes to clear the thickness of the glue).

Not counting the two pages of advertising on a single leaf, which you'll probably feel comfortable excluding from the book (sorry, ofoto), you now have 192 loose pages (96 leaves).

It's not a coincidence that this number divides evenly into six groups of 32 pages each (not counting the ad, which was likely printed separately from the rest of the pages and added to the process just before the pages were glued). Because of the way books and magazines are produced (many pages are printed on large sheets, which are then folded and cut as a group), it's more cost efficient to keep the page count to a number that is divisible by a standard number of pages for a pass on the printer. Even if the magazine ends up being perfect bound, the publisher doesn't want to waste any pages for a pass the printer's already making any more than they want it to make an additional pass for an extra page.

When each group of pages leaves the press, it's then folded and cut to form a signature: a collection of pages that looks just like a saddle-stitched magazine and acts as a basic building block for a longer book.
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38 comments
Jan 13, 2012. 10:18 AMupbags2 says:
Hello,
Thank you for sharing this awesome tutorial!

Can mull be replaced with buckram which is a heavily starched interfacing or other interfacing? I know cheese cloth is probably too loosed weaved.
Jan 13, 2012. 11:38 AMupbags2 says:
You are very welcome and thank you for responding so promptly!:) Yes, I will certainly try the test and if doesn't work, I'll simply purchase the mull.

Thank you so much!
Angela
Feb 22, 2011. 2:22 PMOwenmon says:
ahem.

could you please remove this instructable from the Oodammo guns group?
the group is only for k'nex guns that shoot a certian type of k'nex, and this
has just about nothing to do with k'nex or oodammo. thank you.
Feb 22, 2011. 4:36 PMOwenmon says:
no need to apologize, i find it funny that it did though. thanks!
Jul 27, 2009. 9:25 AMthepelton says:
I am thinking of binding a bunch of things I have downloaded off the net, including from Instructables.com. I also was interested in some lists of random things from other sites that would be good made into bound books.
Jan 14, 2009. 9:21 AMdadokon6 says:
Although I haven't yet bound mine, I'm going to use this and another Instructable to archive my Garden Railroad magazines. I found an unusual source for the cover 'board' material, when my workplace threw away a whole bunch of old 3-ring binders from various vendors and such. Cut off the vinyl outside, and Shazam! Cover stock! PS. I'm cheating a bit, this is the second 'ible that I've posted this comment on. These are the two best bookbinding examples I've found. Thanks!
Jun 5, 2008. 2:06 AMDave_in_deal says:
Hi Brian im new to the book making scene and have got a 500 page (1000 printed pages) that i am binding. this is the only DIY instruction i have found that shows loose pages. could you post or email me a bit more detail on arranging the loose (500 pages) and how you glue them to make the signatures. it will be most appreceated. Dave
May 15, 2008. 5:08 AMUltraMagnus says:
this is quite a good guide, although, my biggest gripe with it really is how you glue the pages together to make folios. i doubt the glue will hold well in the long term. you would probably be better off just oversewing the binding instead of going to all the faff of making folios and signatures.
May 15, 2008. 8:17 AMUltraMagnus says:
well, i guess the ideal way would be to just re print the magazines from an ebook version, although if it is a scanned ebook that has a whole bunch of other problems.

oversewing is basically taking the loose pages, and punching holes near the edge through all of them and sewing them together that way.... wikipedia explains it much better than i can http://en.wikipedia.org/wiki/Oversewn_binding
Jul 16, 2007. 10:17 PMBrowncoat says:
Any chance for someone paying you to do this? I've got a Bible that needs a little TLC with it's binding...
May 15, 2008. 5:05 AMUltraMagnus says:
in all honesty, if the bible has any value other than sentimental, this is the last way you want it rebound. take it to a book restorer, or google around for guides on book restoration
Jun 24, 2007. 10:01 AMvinnyboberino says:
Cool instructable- well written and nice pics. I have been wanting to bind a book for a while. Thanks!!!!
Apr 21, 2007. 10:59 AMTobeDesign says:
Hi Brian, Quality web page by the way, great having well thought out accessable instructions. I'm new to this Book making lark and was wondering if I could put a couple of questions to you. You know when a book is tightly bound and the pages don't want to stay open, they kind of sping shut, is there a names for that kind of book binding? Or is that something left to the professionals? Much thanks, Tobe
Feb 27, 2007. 3:02 PMlemonie says:
Good instructable!
See also here, has a few more more details:
http://www.indiana.edu/~libpres/manual/treatments/cbind/index.html

L
Jan 17, 2007. 7:27 PMlilly says:
I just tired it and though I need a little more practice it worked out perfectly. Thank you so much, I always wanted to know how to do this and now I do. I'm going to post some photos of my second attempt at it, since the first one is slightly weird. This was fun! thanks again!
Jan 19, 2007. 12:54 AMlilly says:
between posting this and now I made another 2 - I'm starting to be happy with the result, especially the small one!
Jan 27, 2007. 11:58 PMlilly says:
I got totally addicted to it and made about 6, then swapped 3 of them of other hand crafted object, now I'm trying to see how to encorperate this new skill with some other stuff I'm working about. Thanks for the awesome tutorial!
Dec 14, 2006. 10:13 PMtuff_ghosttt says:
Thank you so much for this. I've been looking to handbind a book for a friend of mine, & this is the best one I've found by far.
Sep 26, 2006. 11:16 AMHeresyOfTruth says:
This is the brest online tutorial for book binding I have ever seen.
Nov 4, 2006. 1:25 PMXaledo says:
I couldn't agree more - I've searched a lot for bookbinding methods, but this is the best I have seen for sure.
Sep 27, 2006. 3:08 AMLiganic says:
I second that.
Sep 29, 2006. 4:15 PMmega_swordman says:
To risk sounding like a fool, Is it nessisary to have the pages in small groups of papers or can the book be (properly and nicely) bond with all pages in a large bundle. I also would like to know if thiss method is specificly intended for magazines, or if I can bind regular books with this process.
Oct 1, 2006. 2:22 PMmega_swordman says:
Quite thank you
Sep 26, 2006. 11:09 PMSk8rDuck says:
Cool. I was just learning about binding books on my vacation!
Sep 26, 2006. 3:25 PMmodio says:
what a coincedence! i am just about to bind a prop book. this really helped, thanks!

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Author:BrianSawyer