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Handcut inlay

Handcut inlay
This should give you an overview of all the basic steps used to do inlay.
Inlay is the process setting in shell, wood, stone, metal...etc. into a cavity that has been hollowed out of the surface. It is then glued, filled, and sanded flush. The possibilities are endless and the techniques vary, but these are the key steps to create your own inlaid piece.
(I do all my work by hand! I would love to have the option of using some laser cut pieces!!!)

All of the work I do is for custom guitar builders. It is important to have a clear understanding of the instrument before working on it. I can't interfere with the guitar's appearance or structure in any way. The fingerboards are radiused and slotted for frets. I have to be cautious of the tools I use and conscientous not to sand away any material other than the material I inlaid. Its quite difficult, but well worth the effort. There are many more steps involved in working on insturments. For your purposes, the following steps are more than enough info for creating your own personal inlaid piece.

Your first project should be fun and easy. Choose something simple, like inlaying a wooden box, or plaque. Select a dark wood as the background for your inlay design. The design will stand out beautifully and gaps will be easier to manage. Choose a simple design.

Here are a few of my completed inlaid projects, to show that inlay is more than square fret markers and plastic dots.
 
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Step 1Getting started

Getting started
Tools and materials:

To start your own inlay project you will need the following:

-jewelers saw(get at any wood working store or hobby store)
-saw blades(size 000)
-V-block(wood block with a v-shaped slot)clamped to the edge of a desk. You can make one out of any piece of scrap material.
-router with adjustable base
-router bits(1/32 inch to get in corners and larger sizes to clear material)
-Cyanoacrylate (CA)glue (Hotstuff or Zap)
-CA remover(optional but safer!)
-X-ACTO knife
-pen drill(with drill bits)
-small files
-mask(shell dust very harmful!)
-sanding block(just sandpaper with a flat block)
-wood,shell,stone,metal,plastic...etc.(about 0.004 thick)

Now you're ready to start!
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65 comments
1-40 of 65next »
May 16, 2012. 1:37 PMloanshark says:
Whoa! That is so cool!
Dec 3, 2011. 7:34 PMNukeWeldor says:
For anyone who missed the site plug at the start of this instructable go to ........>>>> http:\\www.wingertguitars.com ........<<<<<<< to see the amazing work his mom creates as one of a kind heirloom museum quality accoustic guitars. There are numerous high quality images of her work with some amazing original one of a kind art inlays of a wide variety of subjects. ...........

I would not be surprised to learn that one of these guitars could sell for as much as $20-$25,000 dollars each. Possibly more given the present state of the worlds economy in 2011...............

Thanks Jimmi for a very inspiring and informative presentation of the ancient art of inlay. .............Not a shill______Just Impressed!
Oct 29, 2011. 9:39 AMmr.frob says:
That is really beautiful!
Aug 27, 2011. 10:57 PMsjhuse says:
Do the peices stay glued to the wax paper or do you remove the wax paper before inlaying it into your project (box, gutiar etc)?
Jul 13, 2011. 4:22 PMgrichardson6 says:
This is really nice!
May 29, 2011. 7:16 PMtaria says:
wow, amazing and time consuming I would guess..but the end results are stunning. I don't have the patients for something like that.
Feb 17, 2011. 8:30 PMbrass2 says:
is that a black and decker rtx? and if so where did you get that router base and how well did it work with the rtx? anyone?
Aug 23, 2010. 7:56 AMkobekid says:
Jimmi Really nice instructable.....the pics are great and the work outstanding. I would like to be sure about thickness of inlay you are using..... Step 1 says -wood,shell,stone,metal,plastic...etc.(about 0.004 thick) That's about the thickness of a safety razor blade......controlling depth when routing for this thickness must need really careful set up and control during routing. Later on you mention in one of your replies 0.060 thick. I am hoping Step one should say 0.040 not 0.004.....sneeze and it's gone forever! Here in the land of the rising sun these inlay materials are really expensive particularly abalone shell.....The thicker shell is generally more expensive than the thinner.......
Jul 20, 2010. 3:01 PMremzparadise says:
BRAVO!!!!!!! JUST AMUSEMENT,AMAZING I HAVE A LOT OF TIME DOING MOD TO GUITARS BUT YOU RULE !!!!THE INLAY IS NOTHING LESS THAN EXEPTIONAL MY REVERENCES TO YOU
May 29, 2010. 8:57 AMbusupholstery says:
Googled "How to inlay"......Checked out your instructable.......Perfect......exactly what I needed........Nice work-woman-ship
Apr 6, 2010. 6:20 PMsnubber says:
Great tips, and inspiring works. Cheers for the instructable!
Jul 18, 2008. 9:24 AMJonny Katana says:
This really breathtaking work, and the Instructable makes the process seem very doable. The only router I have is very large and not-so-handheld, would a dremel tool have enough power to pull off the downcutting?
Apr 6, 2010. 6:19 PMsnubber says:
Absolutely.  I use a dremel and the precision router base found at Stewart-MacDonald (stewmac.com).
Apr 6, 2010. 6:10 PMsnubber says:
Can you show pictures of the jig you are using?   Looks like theirs some sort of support or something that the router is one?
Dec 15, 2009. 6:19 AMoldanvilyoungsmith says:
where do you get the mother of pearl (and the other stuff)?

I wanted to do an inlay on one of the knife handles im making.
Oct 18, 2009. 8:26 AMhelendamnation says:
These are absolutely gorgeous. Just wow!
Sep 2, 2009. 10:19 AMSeMi_AuToMaTic says:
Beautiful! Love it! I want to do this to my acoustic. Did you take the neck off of yours? That would mean that yours has a bolt-on, right? I don't think mine has a bolt-on neck. (Its a classical). Please help! P.S. 5 stars
Aug 5, 2009. 9:53 PMastrong0 says:
just a quick question how many guitars did you jack up during the whole span of doing this?
Aug 5, 2009. 9:52 PMastrong0 says:
wow... that's incredible
Jun 3, 2009. 6:32 PMDamage, Inc. says:
Excellent instructable! Well written instructions, good pictures, and it's definitely fun to look at the amazing end results.
Jun 3, 2009. 2:40 PMPaulNYC says:
Love the Instructable. How do you keep the inlay affixed to the base when you set it?
Apr 28, 2009. 6:33 PMmynameisjonas says:
Very beautiful! are you a luthier, or do you just do the inlaying?
Apr 18, 2009. 12:50 PMslappy-jacks says:
These arnt just inlays that you made there master peices .
Apr 14, 2009. 4:00 AMFeedTheGrid says:
Highly impressive. Very nicely done!
Apr 7, 2009. 6:09 AMNCchance says:
Thank you for the excellent Instructable! Personally, I've had nothing but trouble with using an X-acto knife to scribe. What I do instead is take a small piece of stainless steel rod (approx. 1/8 in dia.) and insert it into the chuck of a drill. While spinning the rod I hold it at an angle to a belt sander. What you will get is a near perfect and very fine pointed tip that is plenty sharp to scribe with. It will also hold an edge quite well, but when the tip does become blunted just repeat the whole process. That's just me though. Great job and thanks again!
Feb 2, 2009. 8:05 PMlarrysak3 says:
You do incredible work! What size bit are you using to rout the inlay channels?
Dec 20, 2008. 5:14 AMmagma6 says:
I'm curious to know how you did the "stained glass window"-like black lines between the pieces ( like in the second picture of the intro). I imagine you use a black strip of something to separate the pieces, surely lot more easy than trying to create a regular spacing between pieces and fill it with ebony dust later.
Nov 11, 2008. 3:24 AMbluesmetalism says:
hi is my first time trying these. do you think shell tiles for walls have the same use as the shell inlays you use? by the way love the job.
Oct 29, 2008. 10:38 AMmaulgryve says:
It is impressive that the dust matches exactly with the wood you used. When I do things like this I usually use the sawdust that I carved out mixed with epoxy. I love the way you did this. You are awesome.
Oct 28, 2008. 12:43 PMlachapa says:
Gorgeous!
Oct 13, 2008. 8:51 AMjohnanderton says:
this is awesome.. i'm officially inspired
May 27, 2008. 11:19 AMghostrider2 says:
how did you remove the frets?
Jul 13, 2008. 12:03 AMabadfart says:
well you can pry them out they are held in with glue
Jul 18, 2008. 9:14 AMJonny Katana says:
Professional repair shops steam the frets with something like an espresso wand, which loosens the glue.
Jul 18, 2008. 6:16 PMabadfart says:
i had one fall out of my old telecaster
May 11, 2008. 6:13 AMxharass_natox says:
when looking for a jewellers saw I can only find 1/0 to 6/0 size blades with no mention of 000, are any of these sizes suitable? Thanks
Apr 9, 2008. 1:57 AMrb52 says:
Your talent is quite remarkable as I myself do this type of inlay work mainly into bone and such. E-mail:- rb_52@pivit.net.au dragonrising
Mar 8, 2008. 8:19 PMbutters8754 says:
holy **** that ROCKS SO AWESOME!!!!!!!!!!
i play guitar and have seen good inlay, but this puts all of them to shame!!!
nice work!!!!!!!!!!!!
Feb 15, 2008. 10:15 AMGitarGr8 says:
Completely awesome, first off. Maybe you left this out of your instructable on purpose, but in order to get the frets back in, did you have to cut slots in your design?
1-40 of 65next »

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Author:jimmi
I am an inlay artist. I work with a number of custom guitar builders to create custom shell or wood designs for guitar. (Mostly for my mother- Kathy Wingert! www.wingertguitars.com)I am also a full ti...
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