Introduction: Handmade Latex Mask and Zombie Suit

Picture of Handmade Latex Mask and Zombie Suit

This year I decided to make my own mask from scratch. I created this character inspired by a classic mask called the Ghoul. I call this piece "Where's my Grave?"

Step 1: The Sculpture

Picture of The Sculpture

I started by sculpting the mask in clay on a bust. I used plastic spheres for the eyes and acrylic teeth.

Step 2: The Latex Casting

Picture of The Latex Casting

I molded the sculpture in Ultracal 30 and cast it in mask latex. The first casting came out nearly perfect with a very small seam.

Step 3: Painting the Mask

Picture of Painting the Mask

I spent many hours airbrushing the mask with many layers of color. I then sealed it with an acrylic varnish and glossed the eyes and mouth.

Step 4: The Finished Costume!

Picture of The Finished Costume!

I got an old suit and cut up the arms and legs to look shredded. To make it dusty I ground up cat litter in a coffee grinder and poured it in a trash bag. I put the suit in the bag and shook it up. I sealed the dust on with a clear acrylic spray. The rest was all performance having fun as a goofy zombie!


kylegilbert (author)2016-12-28

Man, the detail here is amazing! Seriously great work!

Thanks everyone, I'm really glad you like it!

4DIYers (author)2016-11-11

Holy! You should definitely be doing special effects for movies.

Penolopy Bulnick (author)2016-11-10

Super awesome sculpting and mask making skills!

Anirudh Ralhan (author)2016-11-08

That's a creepy zombie(in a good way...) :D

Thank you!

Swansong (author)2016-11-08

This looks awesome! I'd love to see more detail on how you made the sculpture for the base :)

Thank you! I'd love to show more pics if I can figure out how to add more.

Here's a helpful guide you can use. :)

About This Instructable




Bio: I am an independent mask maker specializing in top quality handmade latex masks for collecting and display. Each piece is handmade by me with the ... More »
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