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Step 3Cut and straighten the wires.

Cut and straighten the wires.
Begin by cutting 24" of the 18 ga copper wire. Clean and straighten it, then cut it into four 5" pieces. One 4" piece will remain.

Smack the 5" pieces flat using the anvil and the hammer. Try to keep them as straight as possible. They will lengthen by about 1/4" and curve somewhat; simply straighten the curve using the nylon pliers. Polish them with the cloth and file one end smooth. Set aside for the moment.

Double over the 4" piece and smack it gently. This piece should not be as flat as the others. Polish and set aside.

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2 comments
Sep 2, 2007. 1:29 PMFridaFreak says:
Great instructions, however, in Step 8 I found it very difficult to bend the two twisted wire ends into the already wrapped piece. I unwrapped the flat wire, bent the two twisted wires in, then rewrapped the flat wire around the end. Also, I tucked the flat wire ends into the flat wire wrap -- you didn't mention how to finish flat wire ends.

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I fart around being a basic jill-of-all-trades. I like taking apart things to see how they work, and sometimes even get them put back together. I've been accused of having a wickedly dry sense of hu...
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