Harvesting parts from a Laser Printer

 by SilverJimny
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FREE!

A lovely word isn't it. 

Free is the prefix to so many exciting idioms; Free Speech, Free Money, Free Lunch, and Free Love, are but just a few. However nothing quite sparks the imagination, or sets the heart racing quite like the thought of Free Parts!

Sometimes opportunity knocks, and chance delivers something wonderful and free. This time the chance of opportunity brought me an Epsom C1100 Colour Laser Printer!
 
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Step 1: Tools

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To take a printer apart you will need the following;

  • A Screwdriver, or two.
  • Needle-nose pliers.
  • Side-Cutters.
  • A Cardboard Box, or similar, for the big bits.
  • The lid from an Aerosol can, or similar, for the small bits.
  • A bin, for the unwanted bits.
  • A bit of rag to clean off the toner.

There are two things you should know about the Laser Printer; One, it prints, so it has toner inside which can get everywhere, and two, it has a laser in it, which can render your eyes useless.

Don't disassemble the printer while it is connected to a power supply, or a Doctor might ask to start harvesting parts from you.
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linny says: Jan 20, 2013. 6:26 AM
Your endearing opening ensnared me into seeing your project's photos unfold, and I saw it all the way through. What to do with all these fantastic harvested parts?  The answer is to me quite obvious: why not make a piece of art, a mosaic wall relief in plaster in plaster or cement? Maybe even some table tops, then cover with glass. Or:
Just like the sidwalk outside Gorman's Chinese theatre with its stars, you can do some neat embedding, only don't do it to lay down, but stand it uP: maybe even make an entire wall! Indoor or outdoor.  You can also do some gluegunning indoors on the wall all along the woodwork around all doorways in one room. Present the idea to a nearby restaurant or café, and let them pay you for the work to embellish their establishment. Take you maybe one day and they'd be amazed, including guests!

Art, man! That's my best idea for you.
SilverJimny (author) in reply to linnyJan 20, 2013. 7:01 AM
Brilliant Idea!
linny in reply to SilverJimnyJan 20, 2013. 7:30 AM
Thanks. I really ought to get my own ideas 'out there' - er, I mean here! and not just lurk and comment. I several projects I've pulled off, some I've documented with photos & videos. Say, is it tricky to upload instructables here? I oughta give it a whirl.
SilverJimny (author) in reply to linnyJan 20, 2013. 7:52 AM
Its very easy, take your time doing them. I usually write as I make, the last instructable I did took two months as I wrote it as I built. A bit at a time.
Peter.Steele says: Jan 20, 2013. 11:49 AM
Opto-electronic bug zapper.

You'll have to supply a small microphone, but use one of the motors to do a conical-scan to search for high-frequency wings. Use the laser to center-punch the insects. Use the remaining motors, gears, etc., to drive the whole assembly. Cut and fold parts for housings out of the sheet metal. Actually, cut wheels out of the metal as well and have the whole thing drive around and hunt the insects down...
SilverJimny (author) in reply to Peter.SteeleJan 20, 2013. 12:02 PM
Frickin' laser beams indeed. I like it.
Junker123 in reply to SilverJimnyJan 20, 2013. 3:47 PM
LOL. BTW, Great instructable Jimmy. But not just laser printers, all printers and computer or other electronic/mechanical equipment. Even tho the laser asseblies are low power, they should be used with caution. "Warning Avoid exposure to beam", where is the beam at any given time, who knows for sre, it is invisible.
SilverJimny (author) says: Feb 3, 2013. 12:28 PM
Thanks to everyone for your comments, ideas & suggestions. I did originally say I would award one 3 Month Free Pro Membership, but I have had such an overwhelming repose that I have picked out two!

The first comment to catch my attention was Peter.Steele's Opto-electronic bug zapper.

Opto-electronic bug zapper.

You'll have to supply a small microphone, but use one of the motors to do a conical-scan to search for high-frequency wings. Use the laser to center-punch the insects. Use the remaining motors, gears, etc., to drive the whole assembly. Cut and fold parts for housings out of the sheet metal. Actually, cut wheels out of the metal as well and have the whole thing drive around and hunt the insects down...

Superb idea, and one that stood out from the rest. There's a 3 Month Free Pro Membership waiting for you to zap up.

Next was an idea so far outside the box, that they were sticking things to the walls!

Your endearing opening ensnared me into seeing your project's photos unfold, and I saw it all the way through. What to do with all these fantastic harvested parts?  The answer is to me quite obvious: why not make a piece of art, a mosaic wall relief in plaster in plaster or cement? Maybe even some table tops, then cover with glass. Or:
Just like the sidwalk outside Gorman's Chinese theatre with its stars, you can do some neat embedding, only don't do it to lay down, but stand it uP: maybe even make an entire wall! Indoor or outdoor.  You can also do some gluegunning indoors on the wall all along the woodwork around all doorways in one room. Present the idea to a nearby restaurant or café, and let them pay you for the work to embellish their establishment. Take you maybe one day and they'd be amazed, including guests!

Art, man! That's my best idea for you.

linny there is a 3 Month Free Pro Membership waiting to be hot-glued to your profile.

schadduck says: May 21, 2013. 12:55 PM
why not a laser cutter/ engraver? maybe you could build a lathe that uses the laser to do the cutting, a cnc machine, even a 3D printer?
D006DR says: May 20, 2013. 12:38 PM
I love this instructable. Being one of those "Lost boys" when it comes to break up electronic devices. I've been busy all my live looking inside stuff. At the moment I use some parts from an old fax machine I once dismantled 10 years ago for my home automation project. So make a better world an reuse the parts! At the moment I have an old HP Color Laserjet 2840 (year 2007) ready to break up into pieces.

I like the many tips for using any kind of buckets and boxes. I do the same. In a lot of cases I keep the circuit board in one piece and do not solder the desolder the components, only at the moment I want to use them. For me it is well-organized in that way. Most of the time I remember the circuit boarsd better than the individual parts.

I know this printer has a webserver and first I try to save the processor board still working and look if I can get access to it.
SilverJimny (author) in reply to D006DRMay 20, 2013. 11:45 PM
Best of luck with the webserver!

I've still boxes full of parts too, I need to find a storage solution & fast!
Gelfling6 says: Apr 4, 2013. 5:20 PM
In answer to Junker123, that beam is only active if the printer is working. (insert chuckle, as I'm sure he is too.) I've scavenged parts from all kinds of things, printers (laser, dot, ink-jet, daisy-wheel (Did I just date myself with that one?) ) copiers, old computers, appliances with timers.. All kinds of things you can scavenged for parts. We used to call this a Junk Box back before computers, where we'd keep spare parts for various projects. One thing I just salvaged from a HP Color laser printer, was 10 nFET transistors, which were part of the HV board. I now have enough to make 5 completely isolated level shifters (along with 10x 10K-Ohm resistors, also salvaged) for various electronic projects that have different voltages. (i.e. 3.3V <--> 5V, did Someone say Raspberry Pi?) Everyone now, is so hardwired into either throwing away broken electronics, or giving the electronics to be recycled, but never even think about the working components.
uncle frogy says: Jan 22, 2013. 12:09 AM
I have some rods from old printers and They maybe an alloy but not high stainless as they will corrode and are highly attracted to magnets could be high carbon stainless . in thinking about what they could be used for I think they might be shaped with a forge and anvil into useful wood carving tools.

uncle frogy
AJMansfield in reply to uncle frogyJan 28, 2013. 3:05 AM
You will need to spend a long, long time at a bench grinder in order to get anything at all useful for cutting anything.
uncle frogy in reply to AJMansfieldJan 29, 2013. 3:53 PM
ain't part of the fun in making things making things not just saving time and money?

uncle frogy
uncle frogy in reply to AJMansfieldJan 29, 2013. 1:36 AM
ain't part of the fun in making things making things not just saving time and money?

uncle frogy
willichan says: Jan 28, 2013. 10:20 PM
Idea 1:
Make a coffee table with all of the gears arranged under a glass or acrylic top.

Idea 2: (This is what I actually have done)
Donate parts, especially the motors, but gears and wires also, to your local high school FIRST robotics team. My son is on his schools team, and he is always asking me for motors.
SilverJimny (author) in reply to willichanJan 29, 2013. 12:05 AM
Good idea for the table, especially as Instructables have a Furniture contest on :)
Jimmeh30 says: Jan 21, 2013. 4:40 PM
top to bottom.... 1: NFI, 2: Dew sensor, 3:inductors/electro magnets, for what purpose again... NFI, 4: looks like a plug and a plug to me, 5: an interface, probably drives something, look up the chip number at national semiconductor or motorola or somewhere, 6: photo diode for detecting the end of scan point and probably laser intensity and 7: look like thermal fuses to me (self resetting)

GO nutbag on printers, they have a varittable treasure trove of free bitz, better yet, go down to your local photocopier repair shop, chances are they've got DOZENS of unit's under the building that they don't want to pay to dump. Heavier steppers, clutches and PSU's, steel and cast gears, some have small gauge chains and sprockets plus a shite load of sensors, hall switches, and more mircro switches than one can point a sick at.

But rather than throw out the toner, mix it with some light oil like "singer oil" and hey presto... ferro fluid :)

Nice to see other's salvaging perfectly good parts and using them for things rather than dumping them in a big fk off hole because a new one is cheaper than the toner cartridge. ;)
al_packer in reply to Jimmeh30Jan 21, 2013. 10:24 PM
I thought toner was a mix of carbon black and "wee, tiny" styrene particles . . . ?
DIY-Guy in reply to al_packerJan 23, 2013. 1:35 PM
Ferrofluid = cool!
Toner with magnetic particles vs just styrene and carbon will depend upon the manufacturer. A magnetic imaging drum is a good clue that the toner is also magnetic, or just test the toner itself with a weak magnet. A strong magnet will be difficult to clean.

Last, a word of caution when you are near toner- wear a mask and gloves. Toner is pretty much non-toxic according to MSDS (Materials Science Data Sheets) but it is a very fine powder and annoying.
al_packer in reply to DIY-GuyJan 23, 2013. 2:15 PM
You're spot on with your "word of caution". We're seeing increasing rates of lung disease among office workers who spend significant amounts of time in close proximity to photocopy machines.
jrjohnwood in reply to al_packerJan 24, 2013. 6:58 PM
that's from the ozone produced to charge the drum. should have ozone filters but they don't get changed and lets the gas through.
steven8062 says: Jan 24, 2013. 9:53 AM
I have used recycled parts for many years. From various things like microwaves, TVs, audio equipment, computer equipment, etc. To make the process useful and not a waste time (although it is fun disecting things to see what makes them tick!), here is a tip or two. The biggest thing is orginization and labeling-- If you do not label and sort, it snowballs into boxes and containers full of stuff you do not know you have. When an unknown or "questionable" item is encoutered when scrapping, pay attention to its location, how it is hooked-up. destroying the evdience before you know its function makes it that much harder to know it is useful.
jolshefsky says: Jan 20, 2013. 6:31 AM
To be honest, harvesting the parts is fun and easy. The hard thing is to figure out how to keep track of them and make use of them (hence, your last-step contest).

The peculiar thing I find most valuable is resistors. They are the cheapest darn things, but having a drawer-organizer full of all the weird sizes, they're more valuable than anything else. In fact, the more general-purpose the component, the more valuable it is — voltage regulators, op-amps, and even transistors come in handy.

Gears are worst. I think it was a review of some gear-based robotics kit by the Mythbusters guys where they admitted to having a pile of gears that virtually never gets touched. It seems that every single one has a different pitch and pattern, and they require precise spacing to work properly. I'd love to hear how someone documents and mates gears because my box of them is on the brink of recycling.
DIY-Guy in reply to jolshefskyJan 23, 2013. 1:59 PM
Jolshefsky-
I have not yet built with the gears of a printer. The linear motion assemblies are already built in the printers, it seems best to leave the rods and motors and gears intact. A computer interface is built into each printer to begin with. If single commands are sent to the print head motion assembly it is possible to move a print head back and forth in single step increments. This was true in the days of dot-matrix printers and at least one company published BASIC code to step their print head directly.

If we leave the mechanical assemblies and electronics connected, then it could be easier to just remount them into a CNC, cutter, etc.

Hope my .02$ was worth something to someone and generated some new ideas.  :)
DIY-Guy
filtercages says: Jan 20, 2013. 6:31 AM
Not just a heath hazard - it's carcinogenic, so a 'cheap' paint mask is not good.
In commercial situations, it is necessary to handle the toner & parts in a specially designed booth, and to dispose of the powder according to regulations
DIY-Guy in reply to filtercagesJan 23, 2013. 1:52 PM
Filtercages-
Toner is a nusiance, I agree. But the MSDS sheets for the toners I looked up did not say it was carcinogenic. Can you tell me which toner brand is indictated to be toxic from the MSDS records?

I'd really like to know before I go back to disassembling with only a mask and gloves.

Thank you very much!
xvicente says: Jan 23, 2013. 1:47 PM
>What should I do with them all?Suggestions in the comments

Upon seeing that many gears, I could only think of an ORRERY
imperio says: Jan 23, 2013. 5:57 AM
Time of famine! anything can serve!
knukelhed says: Jan 22, 2013. 10:32 AM
You should attempt to re-create the breakfast machine from movie "Pee-Wee's Big Adventure"
AJMansfield says: Jan 20, 2013. 6:07 PM
Make a CNC paper folding machine.
SilverJimny (author) in reply to AJMansfieldJan 20, 2013. 11:54 PM
lol, interresting....
AJMansfield in reply to SilverJimnyJan 22, 2013. 6:16 AM
I'm actually quite serious, too. You have loads of parts meant for handling paper, so all you need is something to actually make the folds. It would be very difficult to make it actually work, though...
SilverJimny (author) in reply to AJMansfieldJan 22, 2013. 10:09 AM
An envelope stuffer might be a workable project.
kuhldad says: Jan 22, 2013. 4:42 AM
I've done this project! I use the rubber rollers for vibration absorber on my Rock tumblers and bench grinder. Their was a small fan on the one I took apart and I've used it as a soldering station smoke extractor. The ABS plastic I softened in Acetone and used on my homemade NERF gun. The thin strip of mirror (very flat high quality reflector) from the scanner/ copier part is going into my laser beam-break early warning system. Several LEDs from the control panel have been dedicated to Joule Thief projects. Great posting earns a Favorite from me.
paultkamp says: Jan 20, 2013. 1:27 PM
I'd make a generator with a handcrank. I actually took an old laserjet apart 2 days ago. The parts are still all over the floor.
Jimmeh30 in reply to paultkampJan 21, 2013. 5:07 PM
just a pity that 5.5 inch floppy drives are no longer common place... the steppers in them made for awesome fixed magnet generators, especially when you hook 10-20 of em on one shaft
Junker123 says: Jan 20, 2013. 3:25 PM
I have been scrapping for years. Some suggestions I can add are as follows.
I use more bins and separate: (comma denotes separate bin) gears sprokets rollers and spools, gear train assemblies, bushings and bearings,small hardware as screws, nuts, bolts, studs, spacers, washers etc.(because most are Metric), A/C-D/C motors and brushless motors, small steppers, large steppers, levers and mounting plates and structual parts as right angle supports etc., springs, belts and chains, wiring harnesses, sensors LEDs displays etc., Circuit boards (lots of electronic parts), rods bearing shafts etc. You get the idea.
A great source of printers are Salvation Army, check with local Boys and Girls Clubs, any place that takes donated stuff, they always have a bunch of junk and want to get rid of unusables. Do them a favor and take it all, usually for free just to keep them from having to throw in trash.
Bins for storage: I like empty plastic coffee and creamer cans and others that have a lid, just watch what you are throwing away. For larger pieces, I like the rubber totes with snap-on lids that can be bought for around $5, buy the small ones, because they can get heavy fast with a lot of salvaging. They can also be used to store the smaller containers, just label them.
What do you do with this bonanza of parts? Electronic experiments, robotics, any machine you can dream up. I scrap them back down also when I get through playing with them.
Jimmeh30 in reply to Junker123Jan 21, 2013. 5:05 PM
same same junker... fortunately I distribute stuff for a living at the wholesale level, and boxes are far from hard to come by, eventually tho, you have to bite the bullet and cash in a couple of cubic meters of aluminium heatsinks in order to pay for your xmas slabs ;)~
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