Step 5Papier Mache Time
There are lots of great instructables on how to papier maché, but here's how I do it:
Cut the newspaper into little strips.
Dilute the white glue with warm water.
Dip the strips of paper into the glue, squeeze most of it off then apply the strip.
Let it dry between layers. Using a hair dryer can help speed up the process.
After a couple layers of papier maché your torso should be hard and able to hold its shape without stuffing.
If you didn't use a long sleeve shirt, now would be the time to add some papier maché arms with the help of cardboard, newspaper and masking tape. Don't worry too much about anything past the elbows as you'll have gloves to cover the forearms.
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Another thing to consider is how brittle plaster is. The duct tape and papier mache is still pretty flexible when done. This was a very good thing as I occasionally forgot to duck under doors. I don't know if plaster would have held up as well.
If you do decide to go the plaster route, skip the t-shirt and go topless. Just be sure to use lots of vaseline.