3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Headphone plug repair

Headphone plug repair
I'm sure if you searched instructibles you will find plenty of how to repair headphone guides.
I saw one that looked pretty good where the author made a heat shrink headphone plug to salvage the existing parts.

I wanted to try to salvage more, and hopefully not make my cable look as chopped together.

Most likely the easiest approach would be to go to Radioshack to purchase a 2 pack of stereo connectors and just solder it together. I found them a bit too large and ugly for my liking.

You will need
Heat shrink tubing of a few sizes
Soldering iron
Solder
Hot glue
Knife

and little things like helping hands (shown in #6) and flux are useful to have as well.
 
Remove these adsRemove these ads by Signing Up
 

Step 1Locate the faulty area

Locate the faulty area
This is an obvious step but might not always be the easiest to do.

I usually try to hold different parts of the wire near the ends to try to isolate the area to flex, twist, or bend however necessary to make the sound go on and off while connected to a mp3 player or something.

It was obvious for mine because the sound would cut out whenever I moved the wire near the connector.
« Previous StepDownload PDFView All StepsNext Step »
6 comments
Apr 4, 2012. 1:25 PMikilpeläinen says:
Very good instructions. Helped me fix my headphones. Thanks!
May 12, 2011. 11:43 PMnoingwhat says:
Wow, I must say that this is probably the cleanest and most professional headphone repair job I have ever seen. Only thing that could make it better would be to have all the heat shrink be black, but that is just being too nit-picky. Great job!
Sep 23, 2008. 6:38 AMPhil B says:
I have simply cut off all of the plastic plug cover and soldered the wires to it. Then I covered the plug and wires with hot glue to simulate a plastic plug cover. It looks a little homemade, but works well.
Sep 22, 2008. 7:29 PMzupHC says:
Repaired tons of headphone, but your tutorial is amazing.. very clearly. Looking around for those ultra short jack to make apple-style headphones! ;D
Sep 22, 2008. 5:32 PMacaz93 says:
somehow remember me to my guitar cable 'ible , good job and great pictures!

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
0
Followers
1
Author:awdark