Instructables
Picture of Helmet mounted LED light? - having it my way!

 
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Step 1: And then came the enlightment

Picture of And then came the enlightment

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Few months ago I heard about DealExtreme. The word went that they make free shipment, never mind the order amount, and that they have a money back guarantee. So I took my chances and searched for the flashlight of my dreams: small, lightweight and powerful (did I already mention this?). The Idea was to somehow mount this LED flashlight on my helmet to give me just that extra light power I needed. In the beginning I was considering the HA-III Cree SSC P7-C with a head mount. I had two reasons for that, the first that using a headlamp with straps around my head happen to give me headache and the second thing was the price. I mean sure – the HA-II Cree SSC P7-C has the light power to illuminate a medium size football stadium single handed (with its 900-Lumen maximum brightness) but the price is also a factor here so I went on looking. And what do you know, after a rather short time I got lucky and found the Uniquefire S10 Cree flashlight . It only needs one AA battery, which makes it very light, it is powerful (220-Lumen) and very small (around 10cm/4inch). Last but not least it is also watertight (“…I’m singing in the rain…”).
 

I ordered the flashlight as it made a good impression on me and I found I didn’t even have to register to DealExtreme to order it – a valid credit card was enough!

So after I finally received my CREE it was time to attach it to my helmet. Again I searched the Internet for some helmet mounts for flashlights but couldn’t find anything I liked. Some were too expensive, some looked crude or too big and in some I was not sure the might fit my helmet. So I thought I might as well improvise something on my own. Nothing better than a bit of handwork to sharpen the skills. I use the Uvex Boss Evo mountain bike helmet, which is the older brother of the Uvex xenova. I find it superb as it fits perfectly, has a comfortable lock for the chin strap and a rotating knob to tighten the helmet around your head. I bought a strap of sewing elastic band, 6cm/2.36inch and cut it into a smaller piece 33c/13inch in length then wrapped it around the flashlight and sewed Velcro to it. This will help grab the flashlight as tight as possible so it will not fall off the helmet while I was riding – no matter how wild that ride might be. On the other hand it allows you to quick-release the flashlight in case you are riding during the day time.

As a movie is worth 1000 pictures I thought it will be appreciated if I made a film demonstrating the usage of the LED helmet flashlight mount. Enjoy!

 

wobbler4 years ago
Nice design! Clever way to make the mount stable.
justPlugIn (author)  wobbler4 years ago
Thanks! :-)

I thought about it for two weeks before I had this idea. I love creating stuff that I later like :-)

Have a nice day