3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.

Hex Hats

Step 3Cut out the pieces

Cut out the pieces
«
  • IMG_2674.JPG
  • IMG_2668.JPG
  • IMG_2669.JPG
  • IMG_2670.JPG
  • IMG_2672.JPG
Cut six each of the crown pieces, the ones shaped like a bulgy triangle. Cut another six out of your lining fabric, if you choose to line your hat. The crown pieces have seam allowance, 1/4 inch, marked on them.

Cut a brim out of your scrounged plastic material. The easiest way to do this is to trace the pattern with a sharpie and cut along those lines. Note that the brim piece does NOT include seam allowance, for this purpose.

Cut two of the brim pieces out of fabric. You will need to add 1/4 inch of seam allowance to these. I usually do this by tracing the plastic brim piece and then cutting 1/4 inch out from that. If your eye isn't that accurate (and I've been doing this for 25 years), do the tracing and then draw a second line 1/4 inch outside it and cut along that one.

I didn't add a pattern for the band because it is just a rectangle. Cut it by drawing and cutting a rectangle 1-1/2 inch wide and 23-1/2 inch long. This assumes your head is average size, which is about 22-23 inches. If your head is larger or smaller, adjust this accordingly, and leave about a half inch or so for hair and comfort. (Don't worry about trying to match the exact size of the crown piece edges multiplied by 6, or anything; you'll work this out when attaching the crown to the band as long as you've got the right general crown size.)

Optionally, cut a pocket piece. This needs to be a bit taller than the finished pocket as you'll be folding a bit over at the pocket edge. Look at the next step for how this is done and you'll see how to cut it.
« Previous StepDownload PDFView All StepsNext Step »
1 comment
Feb 11, 2010. 1:10 PMsolusetal says:
I am going to be making more than one of these.  I wear hats all the time and like this style. 

Shouldn't the carpenter's rule be stated "measure twice and cut once"?

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
242
Followers
52
Author:rachel
I'm a founding member of Noisebridge (https://noisebridge.net), a hackerspace in San Francisco, and Ace Monster Toys (http://acemonstertoys.org/), in Oakland. If you're in the area, stop by and say h...
more »