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Holy Grail Project - Re-Usable Collapsible Cup from Sustainable Materials

Holy Grail Project - Re-Usable Collapsible Cup from Sustainable Materials
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In brief... A 'Re-Design' project - How to make your own fold-down, re-usable cup that collapses from 16cm high down to 2cm, can fit in a pocket or clip onto a belt, holds hot beverages without burning your hand and is made almost entirely from sustainable, used materials.

I'm a third year year industrial design/mech eng student studying in Australia (fun :-) ), and for a recent assignment, we familiarised ourselves with the movement known as redesign - a collaboration of product designers who endeavor to take used components/materials, and make new products from them in a sustainable way (http://www.redesigndesign.org/ is a main website if you're interested).

My personal project, therefore, was to prevent the purchase of plastic P.E.T water bottles by devising a cup that was convenient and portable to carry around and use every day (after all, in many places, the health standards are higher for tapwater than bottled). Moreover, it had to be long lasting, easy to clean, recyclable, and able to hold the hot uni-cafe coffee I inevitably need, after staying awake all night working on things like, well, this.

The result is a cup that can hold more than a can of soft-drink when full, yet is about 2cm thick when flattened, and fits easily in a pocket (it can also be looped securely onto a belt). The shape does not transmit heat to the hand easily, and best of all; it's made mostly from the polypropylene covers of used folders where the spine had broken. I write this instructable in the hopes that others may also manufacture one, and I intend, with time, to refine this project further.
 
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Step 1Materials

Materials
You will require:
- Polypropylene plastic sheet, approximately 0.5mm thick. If you wish to adhere to redesign principles, I got mine from a marbig folder that had split along a seam- you can use any brand or translucent colour that has a flat section larger than 23cm x 26cm.

NOTE: It's important that the plastic is PP as it has 'living hinge' fold characteristics that allow it to be continuously bent without eventually snapping. Check the recycling code - it should have a 5 in the middle of the recycle symbol, and PP underneath it. If you can't, try going to: http://www.modernplastics.com/how_to_identify_plastics.htm
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33 comments
Jun 11, 2010. 5:35 PMtheawesomeninja says:
Has potential...but I am still iffy about the hot-stuff and it might leech stuff out of the plastic. and the integrity of the seam.
Nov 29, 2009. 4:39 PMshadowkiller says:
 Just to say, using this pattern exactly will make a 7 sided cup, which is too hard to fold and make a top for. I took off one row from my template so I end up with a six sided cup. Anyways, great instructable. 
Nov 29, 2009. 4:42 PMshadowkiller says:
 also, taking two of these and taping them together, could make a longer cup.
 
Aug 4, 2008. 3:06 PMkillerkorn says:
and what if it breaks youd get soaked ...just saying but i like it
Aug 22, 2009. 12:36 AMDavidnipp says:
that's what she said...
Aug 21, 2009. 11:45 PMeuntrepreneurintraining says:
recycle #5 polypropylene is not a foodsafe material. Better than PET? Yes. Good for you? No. Try this link for more information;
http://www.hpakids.org/holistic-health/articles/108/1/Plastic-Water-Bottles

That said, I am really impressed with your design. Good work!
Aug 1, 2009. 5:37 PMlynnekz says:
So where can I buy one? I'm not very handy/crafty/mechanically inclined and would never be able to make this myself but it is such a neat idea and I have been looking for a collapsible cup to carry in my purse.
Apr 24, 2009. 7:20 PMnaweedshams says:
Great product daniel. We thought of this idea too not long ago. But havent thought of which material to use to prevent heat burning the hands. I think you deserve the appreciation for your inventions. We're planning to start manufacture within the coming months, we would be happy to share the royalties if you contribute further ideas to the product. You may contact me directly at naweedshams@hotmail.co.uk All the best Naweed.
Jun 16, 2009. 4:21 AMjoshuagiles1 says:
Hi Daniel, Great design i was wondering if you had progressed any further on this project. I would like to have a chat with you in regards to sampling a few of these re-usable collapsible cups and also discuss my background and why im intersted in this particular project. contact me at: businessbistro@yahoo.co.uk. many thanks Josh
Jan 23, 2009. 4:31 PMtsgreenwood says:
This looks like a great idea. Do you have any ideas for a simple way to personalize it with a logo or something, such that it would not affect the structure or the integrity of the cup?
Jan 23, 2009. 4:34 PMtsgreenwood says:
http://www2.eng.cam.ac.uk/~sdg/dstruct/cylinders.html is no longer a viable link. Could you provide a fresh one by any chance? Thanks!
Nov 9, 2008. 9:54 PMPReDiToR says:
If you never cut towards yourself, you'll never cut yourself. An age old adage.
Sep 23, 2008. 2:29 AMcorey_caffeine says:
looks like an emergency tankard for Germany but then we need an emergency pipe for holland
Jun 8, 2008. 11:24 PMgoobyalus says:
First of all, that is AWESOME! I've got a few questions though-How durable are the creases, especially the ones you welded? Will they withstand repeated bending and temperature changes? And how hard is it to clean? If I can find an old folder I'll try to make one, but I think I'll make one out of paper either way just cause it looks cool.
Jun 25, 2008. 8:59 AMgoobyalus says:
I can't find a PP folder anywhere so I guess I'll have to go buy one. So much for recycling. Anyway, a paper thing I made inspired by this is here: http://jaslab.deviantart.com/art/Not-so-Cylinder-89730228
Thanks for the awesome instructable!
Jun 9, 2008. 10:33 AMDarkStar851 says:
Why not simply use one of those sack things they have for baby bottles? they collapse as their used. But instead of using the "nipple tip," you could attach a straw :D
Jun 17, 2008. 8:27 AMDarkStar851 says:
Yeah, they collapse as the milk, or other fluid, leaves the bottle. So the baby's don't have to suck too hard to get it out.
Jun 17, 2008. 4:32 AMkillarowa says:
sack thingie for baby bottles?
Jun 13, 2008. 3:00 PMiamthemargerineman says:
well done.
Jun 12, 2008. 2:30 PMlittlegandhi1199 says:
this is a great idea and would work well when camping
Jun 9, 2008. 11:18 AMEscVelocity57 says:
yeah my worry is spills. ugh I would love to see this is a variety of colors, clear white just gives me chills. I love it! wonderful idea, and I love how it is shape into a hexagon.
Jun 9, 2008. 3:14 PMDarkStar851 says:
O_O seems a lot of things give you chills :p Your right about the spills though, I cant imagine this is very sturdy... :P
Jun 9, 2008. 8:44 AMcowscankill says:
sweet. sweet. sweet. gotta make this XD
Jun 6, 2008. 12:05 PMfungus amungus says:
Cool beginning, but where's the rest of it?
Jun 9, 2008. 7:49 AMfungus amungus says:
Ah, cool, there it is. Great job!
Jun 6, 2008. 8:03 PMrimar2000 says:
Awesome!
Jun 6, 2008. 1:28 PMdrummonkey92 says:
i was gona ask the same as fungus looks like a cool concept, and i see where your going but a plan of where to bend is needed

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Author:Daniel Treacy