Instructables

Step 1: Safety

This isn't quite a set of instructions but more like a guide line. Because I made this from scrap, none of the parts are standard. Also take safety into account when working with compressed air, old tanks and rust out and explode with terrible results unless you know what your doing dont make one by one. So if you make one and it bursts and blows off you leg dont come crying to me.

Step 2: The Compressor

An air compressor has three main parts, a pump, a motor, and a tank. To get these you can go to you local scrap yard, they usually have a few scrapped compressors that can give you a pump and sometime a usable tank, if not with a bit of work you can use a AC compressor from a car, if either of these is unavailable harbor freight tools sells compressor pumps. For a motor you can get one from you local motor repair shop or from a scrapped washing machine, electric lawnmotor, or even a gasoline engine(this one would require a pneumatic clutch). And as for a tank you can use one from a old compressor, but I like propane tanks, you can get from walmart or ameri-gas(amerigas usually have old tanks that have the valves removed I bought my tank for $3)


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cdhair4 years ago
 I think a propane tank is a good choice probably a better choice than a water heater.  Propane tanks are designed with a 5 to 1 safety margin.  If the working pressure is 200 lbs than it is designed to withstand a 1,000 lbs of pressure.   At the low pressures required for air compressor storage I doubt the exploding tank scenario.  Metal is malleable.  I think the metal would tear before it shattered, at these pressures. If the tank does rust over a long period of time a weak spot , probably the bottom of tank, due to condensation would occur.  I think  the worst case scenario is the tank would rupture not explode.  Maybe it would take off like  a rocket for a couple of feet any way. 
sparhawk7 cdhair6 months ago

i've heard people talking about using CO2 tanks for air compressors and such, and thee only thing i've ever heard anybody day about the water and condensation is to take some good paint and swirl it around in there to cover it all up. otherwise... just be careful guys!

tinker2343 years ago
hey could i airbrush with this

i'm assuming you could, as long as you could airbrush with an ordinary air compressor. i got a kit for it at harbor freight for 12 bucks, and it works ok.

sl0j0n2 years ago
Hello, all.
I know everybody wants to do this as cheaply as possible, BUT.
You *need* to spend a little, to save a lot.
Commercial water traps and oilers are available, used or refurbished.
Pressure relief, and 'pop-off', valves are cheap,
compared to the damage that can occur.
Not to mention the possible injuries.
Cheaper to just oil the intake, regularly.
A water trap, or what "metal_flowboard" said,
will prevent water build-up in the tank.
When I was an industrial maintenance mechanic,
most pneumatic systems used a drain petcock on the tank,
and a watertrap, or two, in the compressor's output line.
One before the tank really helps it last,
and another one before air tools, with proper lubrication keeps them running.
Most of the valves, fittings, etc., can be scrounged or salvaged,
but you *REALLY* need to buy a relief or pop-off valve.

Have a GREAT day, neighbors!
LoneStarWD2 years ago
Awesome! This is probably the most useful thing that I've found on the internet today.
If moisture in the tank is a problem,I've seen some air compressor pumps who's intakes have 1/4 inch threads, why don't you put an air desiccant?
beijing20134 years ago
 nice. would it be possible to use a gokart engine, remove all the gasoline parts and use that as a pump? because down here a gas motor is cheap and i can't find a pump anywhere. and anyone can buy a new compressor. any ideas?

It's been a year since you posted this question, but I hope it helps someone.

Yes. It is possible to convert an engine into a compressor pump. They are both piston machines working off of the same principles. It is about the same relationship that DC motors and PM generators have. For instance, there are people who convert antique pumps into hit and miss engines.

On the other hand, people have also converted 4-cylinder engines into a pump/motor, "monoblock" combination by making 2 cylinders air pumps and the other 2 cylinders are left to run normally (with ignition mods, etc...)

http://www.youtube.com/watch?v=Me6h4SNEhBk

Pizzapie5003 years ago
I was just about to make this but then I got an air compressor for xmas! So happy =)
NATIVEBOY4 years ago
 could you modify this so you can pressurize wood-gas?
yes, there is an intake on all air compressord . you need to find it and pipe your synth gas into that . you could use a smaller propane tank and a propane converson kit for you car/truck and fill propane bottles with synth gas. let me know if you do this please .
ty
Adding more tanks in line should increase your capacity VS finding a larger tank
I got two old air compressors Like this one but not as powerful And i did something like this but with my little stationary engine

http://www.youtube.com/watch?v=ncehgintO9I

And i mounted it to a little butane can n made a compressor Not very good thouigh will try to post some pics if ican get some Its hidden away somewhere in the shed as i use my dads new Electronic one Lol its louder But safer
can the motor come from an old air conditioner and how much horse power do you need.
Just for your information:
1HP=~768W
Esmagamus6 years ago
Not a bad idea. There's a kit for volkswagen flat four engines that makes one side work as a two cylinder engine and the other as a air compressor.
Derin Esmagamus5 years ago
Ah-engines are a good idea for the compressor.
dvdhrry6 years ago
Propane turns into a liquid at a pretty low pressure.. not sure I would use a propane tank at all. However.. I used a hot water tank to expand my air storage capability before I bought a bigger compressor. Hot water tanks are pressure tested to 300 psi at the factory and the pressure relief valves in them are set for 150 psi. As for refrigeration compressors.. they will work for a while as either a compressor or a vacuum pump.. but the lubrication for the compressor flows with the refrigerant thru a closed loop... since you no longer have a closed loop, the compressor will eventually seize do to lack of lubrication. This is an excellant way to recycle tho!
Derin dvdhrry5 years ago
You could drip some oil in through the intake to oil it...
Derin dvdhrry5 years ago
that is a great idea...a demirdöküm aden heater would give the tank and a gauge,and you would be able to make your own compressor with pvc
Derin6 years ago
for the pump,we have a vacuum milking machine AND THE AIR OUTLET IS STANDARD THREADED!!!the problem:the outlet makes a loud sound like a low note on a brass instrument

when we upgrade im using it
Derin Derin5 years ago
and its 3 phase
Mitten7 years ago
I saw something like this before with one of those little air dusters used for keyboards. Is it possible that the moisture in the air could rust the inside of the tank, create a weak spot over time and then one day just explode sending shrapnel all over your garadge/workshop
Estwald Mitten6 years ago
This is why commercially made air compressors have a drain valve on the bottom of the tank. Also the tanks for air brakes have them.
ehmbee Mitten6 years ago
It could-that's why propane tanks are only used for so many years and replaced-they can rupture, so at minimum i'd place it where it can't hurt anyone, unless you want to work in a Kevlar jumpsuit.
srilyk Mitten7 years ago
I wouldn't think that 120~ psi would ever be able to explode one of those tanks. As long as you have a pressure relief valve...
> Is it possible that the moisture ... weak spot ... explode ... shrapnel
. Very possible! Tanks should be inspected periodicly.
you can get a dryer from any refrigeration supply they are used for coolers in stores
treekids6 years ago
Very interesting. Thanks! Would be cool to use something like this on a bike-like vehicle to store up energy at a stoplight so you can get up to cruising speed quickly. It's inefficient, I know, to store up energy pneumatically, but it's not like I would have done anything else with the potential while I'm just standing there, and I might as well get a little more fit. And besides, the quick cooling from the takeoff would give one a nice source of air conditioning as a reward when the light does go green (assuming the tank is mounted ahead of the rider or you have a fan)
jolshefsky6 years ago
How did you hack the well pump switch to hit 90psi?
(removed by author or community request)
Derin Derin6 years ago
aka deathblades comment
microman1716 years ago
This is definatly a long term plan that I wish to do :D Great instructable. If you put the silica gell (the desicant) would that be good for the moisture? Or would it just go throug the nozzle at high speed?
I must say, It must be a fun way to get your leg blown off. As i say "Quick and simple"
SWV17876 years ago
now you just need to find an old shopping cart or similar to give it a handle and wheels to lug it around
eastie6176 years ago
That's really a good idea, glad to see recycling of parts that would probably never been used again. Keep it up
pandaboy2926 years ago
how much did it all cost?
kraken19886 years ago
Excelent. This seems pretty dangerous at first, but hell, I'd try it if I had the parts. I want to make a smaller one for an air cannon, like a spud gun on crack. I won't sleep until I put a hole through 3/4 in plywood with an avocado.
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