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Homemade Sport Utility Bike (SUB)

Step 5Brakes, Chain and Derailleur

Brakes, Chain and Derailleur
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You'll need long cables for your rear brakes and rear derailleur. If the cables you're finding just aren't long enough - ask for tandem bike cables ;)

For my chain, I combined my donor's chain and my conversion bike's chain to make a suitable length. This is quite easy with a chain tool which you can buy for a few dollars at any bike shop. I keep the chain tool in my tool pouch in case I need to convert back while on the road.

You may be wondering - why didn't I attach the support tube at the top of the seat tube? My goal was to make this 100% removable and not require any welding. The sacrifice is higher stress loads through my support tube which has not been a problem after over five hundred miles of use ;)

Now you've got plenty of room to mount an extra big rack to carry all your groceries, large items or even a passenger!
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8 comments
Jan 10, 2011. 10:32 PMda winksta says:
you should attach the support tube at least to the middle of the seat post.
Jul 9, 2010. 5:44 PMtaiden says:
I guess I don't understand the point of this. It looks like you extended the wheelbase. How does that make it a 'sport utility bicycle'?
Jul 8, 2008. 3:08 PMbobthebilder says:
Why not leave the shock instead of building a rod of sufficient strength?
Jan 15, 2008. 3:07 PMffrysnyder031293 says:
good design i might make me 1 :]
Nov 21, 2007. 10:48 AMGridnack572 says:
180 to 200 pound passenger + bump or pothole = short bike ride
Aug 6, 2007. 6:46 PMexponent says:
I think a passenger would be a bit too much without welding it.

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Author:trebuchet03
I'm an Engineer in San Francisco. Mass producer. Former Intern. Rapid Prototyper. Sometimes, I post Instructables. My Favorite number: 42 By profession - I am an energy engineer. I count electrons p...
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