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Homemade Whiteboard

Step 2Start the cutting

Start the cutting
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First cut up the tileboard to size, you can either use a tablesaw, handsaw, or a circular saw. I ended up using a circular saw, since cutting it on the tablesaw would be unruly for me. Plus it was raining, so I needed to do it quick. Basically cut every 32 inches on the long side of the panel, so that you'll end up with three panels that are 32"x48".

Next is time to cut up the frame material. The first cut is to rough length, so crosscut the 8' board into a 3' piece and a 5' piece. The second cut is to rip the two pieces in half, so that you have all four pieces of the frame. Since the 1"x4" is really 3/4"x3 1/2", when you rip it in half it won't be 1 3/4" but more like 1 5/8, or maybe even smaller. It really depends on the kerf of the rip blade you are using, more then likely it will be 1/8". So make sure to adjust your measurements.

TIP: Cut all the pieces before resetting the fence.
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Author:ausable