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Plastic Smithing: How To Make your own HDPE Plastic Anything (DIY plastic lumber)

Step 4Get Moldy

Get Moldy
Now, while it's still pliable, put it into the form you want!

Since I'm just experimenting, I grabbed a salsa container that looked about the right shape for a wheel mold, and a wine bottle to make the hole in the middle.

I don't know any special techniques for molding and casting, but matt, rachel, bilal, paul, freemanmfg and smooth-on do!

If you were a molding ninja, you could make a plastic positive of your own face!
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5 comments
Mar 12, 2009. 3:03 PMtenpcrisps says:
so it didnt melt the plastic container? you just put it in there and it was fine?
Mar 28, 2010. 10:30 AMurbanwoodswalker says:
I am wondering this too. Should the plastic "mold" be ice cold or coated with more oil as a release agent?
Mar 9, 2010. 6:37 PMguatsamosa says:
just wondering how hot the plastic is when you can mold it and about how long it stays like that... very cool instructable btw! me gusta.
Feb 2, 2009. 7:37 PMMa Barley says:
Please keep working on this and let me know when it can be liquid enough to "pour" into a lumber length mold for my shanty town el swampo living friends so they can use/make it into LUMBER that can give them an advantage against the hurricanes! God Bless you...........mon!
Jun 30, 2009. 7:56 AMJ@50n says:
i think if you were to just put them in a pan over an open fire it would liquefy them. or you can buy some typw of liquid plastic in bottles at the hardware store....
Jun 18, 2009. 3:48 AMnutsandbolts_64 says:
Try plastic bricks that has holes that run right through the thing. to set, get a stick and stick it through the hole and put a brick on top of that, put stick, insert brick and repeat process and you get a wall, maybe the first sticks should be driven 5 meters into the ground to give it a grip. Or maybe just make small panels that are attached together using a quick pass of an electric iron to melt them together. Pre-fabricated sheets of recycled plastic :)
Aug 18, 2009. 2:33 PMMathias Re'eh says:
i think i might try that except with real bricks and use it for a airsoft field:)

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Hi! I'm Star Simpson! I'm a real me! See more at [http://stars.mit.edu stars.mit.edu]. photo by [http://bea.st/ Jeff Lieberman] (http://bea.st) stasterisk - my name is Star, and when I wa...
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