IMG_8744.JPG
Well, after my first and mostly successful wooden gokart, I decided to build a sturdier and better one. I used the same wheels, engine, axles, and seat from the first one. For specific details on mounting the engine, sprocket, and wheels, visit my first gokart.  This is definitely an improvement from the first. For your convenience, I made a 3D Sketchup model. Download it here. The following steps contain pictures from Sketchup. I recommend you use Sketchup to find the exact dimensions.
 
Remove these adsRemove these ads by Signing Up

Step 1: Step one

Screen shot 2012-05-30 at 8.34.47 PM.png
Put two 3 1/2" x 1 1/2" x 75" beams 3 1/2" apart.
1-40 of 137Next »
willisdaye says: Jun 3, 2013. 2:37 PM
How are you attaching the wheels to the axle? Also, how did you attach the sprocket to the wheel?
s25216 says: Jun 2, 2013. 9:32 AM
one more question- where did you get the sprocket? they seem to fit perfectly to the wheel.
jhansher says: May 6, 2013. 9:21 AM
What size tires did you use?
hunter13 (author) in reply to jhansherMay 21, 2013. 5:18 PM
10" or so. Basically wagon wheels.
mechanic1958 says: Mar 11, 2013. 2:53 PM
I made this exact go cart to the exact dimensions a while ago. I used a 5 hp tiller engine same as you. When i tilted the steering just a little bit a 2o kmph the cart flip and i broke 8 bones and had 7 bone contusions. and the exaust burned me when the engine landed on me. bed ridden for 4 years. Just consider danger before you make this.
s25216 in reply to mechanic1958May 20, 2013. 3:30 PM
seems legit -.-
hunter13 (author) in reply to mechanic1958Apr 10, 2013. 2:41 PM
My, that's bad. Sorry to here that. Yes, use all caution.
jpatel364 says: Jan 23, 2013. 2:19 PM
is a clutch needed or is it optional
mstandring in reply to jpatel364Jan 27, 2013. 8:36 PM
needed definitely not optional
mstandring says: Jan 27, 2013. 8:34 PM
http://www.youtube.com/watch?v=bF5yROdMuv4
wildafrican says: Jan 23, 2013. 3:49 AM
are there BRAKES.
s25216 says: Dec 10, 2012. 5:14 PM
Where did you get your bearings for the back and front wheels?
hunter13 (author) in reply to s25216Jan 14, 2013. 3:14 PM
The front wheels came with bearings and are free spinning on the axle. the rear wheels also came with bearings, but I bolted the wheels to the axle to connect it to the engine.
jpatel364 says: Jan 6, 2013. 10:56 AM
how fast does that go approximately in MPH??? Plz reply
hunter13 (author) in reply to jpatel364Jan 14, 2013. 3:12 PM
21.4 mph
jpatel364 says: Jan 6, 2013. 10:58 AM
could u please list all the materials u used
hunter13 (author) in reply to jpatel364Jan 14, 2013. 3:11 PM
Wood, 4 bearings, 2 steel dowels, 4 wheels, 1 engine, misc bolts and nuts, screws, sprocket, clutch, chain. This was intended to be a body update for my first gokart.
jpatel364 says: Jan 6, 2013. 10:58 AM
where is the brake
hunter13 (author) in reply to jpatel364Jan 14, 2013. 3:09 PM
Nowhere, thats what makes it so fun ;)
jpatel364 says: Jan 6, 2013. 2:27 PM
im planning on making that but id like to add some body mods to make it look cooler got any ideas
hunter13 (author) in reply to jpatel364Jan 14, 2013. 3:08 PM
Led underbody lighting? Maybe that's a bit far-out ;) Straight pipe would add sound. Stickers on the side perhaps? Be creative!
Justinvent says: Nov 27, 2012. 7:36 PM
can you send me a link to all the parts in the drivetrain, axle, wheels, sprocket and connector? thanks for posting this great diy, by the way
Justinvent says: Nov 27, 2012. 5:10 PM
what did you use for the axles?
hunter13 (author) in reply to JustinventNov 27, 2012. 5:15 PM
Steel rods from Lowes. About $10 a piece.
James F says: Nov 18, 2012. 11:36 PM
Where is the cheapest place to buy a 5hp briggs and stratton or honda engine
hunter13 (author) in reply to James FNov 27, 2012. 2:09 PM
At an auction or on ebay. Might find a steal somewhere.
byufan101 says: Nov 14, 2012. 4:17 PM
So, I finished the gokart!!! and just today, the clutch burned out;). thanks for the awesome plans hunter13!! the gk was a blast:)
DBOY STATIST says: Oct 3, 2012. 5:17 AM
Can u please least all the tools and bolts that u used to stick it all togeather.
hunter13 (author) in reply to DBOY STATISTOct 11, 2012. 1:10 PM
Drill press, screwdriver, sander, saw, ratchet wrenches, pliers, anything that I could find.
byufan101 says: Jul 7, 2012. 3:54 PM
hey how long is your axle? and is your vid filmed in the U.S.?
hunter13 (author) in reply to byufan101Jul 18, 2012. 6:21 PM
Filmed in the U.S. Why?
byufan101 in reply to hunter13Jul 20, 2012. 3:25 PM
i was just wondering b/c we live in like a desert and I've never seen a lot of trees around
hunter13 (author) in reply to byufan101Jul 22, 2012. 11:17 AM
I live in the deciduous forests of north-east-central Ohio;) Quite luscious during the summer.
byufan101 in reply to hunter13Jul 29, 2012. 2:05 PM
ha. and here in vegas is the luscious 120 degree sun. quite hot
hunter13 (author) in reply to hunter13Jul 18, 2012. 6:37 PM
Axle is around thirty-one inches BTW.
XxiijamesxX says: Jul 16, 2012. 6:46 AM
what type of engine do u need im startig toget confussed around the axle part by the wheel
hunter13 (author) in reply to XxiijamesxXJul 18, 2012. 6:27 PM
Goodness, experiment a little;) A 5hp engine has plenty of guts. I'd prefer a Honda, but this was a cheap engine I picked up at an auction. BTW, the wheel is bolted through the axle. I think the bolt is 3/8" thick. It is also heat-treated(that makes them tough as Chuck Norris). And it's double threaded(no head, threads on both sides).
XxiijamesxX says: Jul 17, 2012. 8:34 AM
tickness of screws aswell ??
XxiijamesxX says: Jul 17, 2012. 8:32 AM
What thickness is the bolt ??.
XxiijamesxX says: Jun 28, 2012. 10:18 AM
how long is it with out the wood sticking out on the back??
1-40 of 137Next »
Pro

Get More Out of Instructables

Already have an Account?

close

PDF Downloads
As a Pro member, you will gain access to download any Instructable in the PDF format. You also have the ability to customize your PDF download.

Upgrade to Pro today!