Hot Glue LED Diffusion

Hot Glue LED Diffusion

What would I do without LEDs and hot glue? They are integral components to nine tenths of my projects. Well, while I was working on my first instructable I noticed that the LEDs I'd hot glued onto the wires kind of made the translucent glue glow a bit. I thought to myself, "What would happen if I put the glue on the focus end?" And so, this instructable was born.

Usually when I'm diffusing a "Water Clear" LED I grab the sandpaper and go to town, but this works just as well if size isn't a problem, and looks better in the end.

***UPDATE 5/3/10:  Hey, if you make your own Hot Glue diffused LED project and post some pictures in the comments section, I'll give you a patch!***


 
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Step 1Gather materials

Gather materials
Okay, this is the hard part! You'll need:

1. LEDs
2. Hot glue sticks (low temp or multi-temp)
3. Hot glue gun

Man, that was hard. I got tired just writing that exhaustive list. You may also want some sort of breadboard, some resistors, maybe a thumbtack and a couple of toothpicks. If you're reading this, you probably already have all of those things.
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124 comments
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Aug 23, 2011. 7:22 AMaspittal says:
I've been trying to think about how to add the finishing touches to a project for my daughter. I googled leds and hot glue and this came up. It is perfect for what I was thinking. Makes my idea so much better now that I've seen it. Thanks for taking the time to write this up!
Aug 27, 2010. 1:48 PMsmiddenkidden says:
what about using resin molds with clear silicone rather than hot glue? i've made quite a few molds for use in my soap making. normally you'd make a resin mold then use that to make a silicone one, so it would be like making silicone molds over and over, each with an led in it. the silicone is going to be sturdier than the hot glue, too. hot glue tends to get brittle over time, and has a tendency to break bond with non porous surfaces when handled much. but, that can be used to your advantage, you can use a nonstick surface to help manipulate the hot glue into the shape you want, rather like when you're working with molten glass. you could also use other techniques used in glass (lampwork) bead making, like making your base shape and using another color of glue, or glue with glitter in it to add patterns of spirals or dots, etc. i'd think you can take loose glitter and sprinkle it on before the glue dries....and there are a lot of different kinds of glitter, from super fine to translucent to shapes. you could do some really fun things using large LEDs and lots of glue...make flame or flower shapes, etc. could be really fun!
Jul 19, 2010. 11:25 PMtechturtle2 says:
My hot glue diffusion
hot glue diffusion.bmp
Mar 8, 2010. 6:51 PMchy says:
this may have been answered already but i saw some one was trying to come up with how to mold it in the 3rd par of this link its talking about using ceramic tiles with clear embossing ink on it to work with the glue and remove it easy im sure a mold could be made this same way.
http://netnet.net/~cloud9/tips/tips_hot_glue.html
Dec 2, 2009. 8:50 PMmagiccowy says:
thanks heaps this helped alot =) im making the glowing cube instructable and didnt want to fill it with hot glue
Dec 20, 2009. 10:52 PMmagiccowy says:
alexanders led cube
Nov 22, 2009. 8:56 AMnein166 says:
This is a great Instructable
Have you tried a RGB or multiple LEDs clustered into a BIG bulb?
Sep 27, 2009. 2:44 AMVspec says:
Nice instructable, i just used this method of diffusion on a usb powered keyboard light i made.`
Mar 19, 2009. 11:00 AMTommyhzy says:
A faster way to do this with multiple LEDs is to set up kind of like a factory - Heat up a bowl of about 20 glue sticks in a small cup Dip the LEDs in the heated glue Use alligator clips to hold the LEDs Dip more LEDs while the first batch is cooling While the second batch is cooling, shape the first batch While the first batch is finishing off cooling and hardening into a final shape, shape the 2nd batch that is somewhat tacky Wait for about 2 minutes or place in freezer for 30 seconds You're done 2 batches of LEDs!
Aug 12, 2009. 2:31 PMTommyhzy says:
Of course! Back in March, of course... (:
Jul 7, 2009. 8:18 PMtensiga says:
about the glue not sticking to the mold after months of playing with hot glue i found out it comes of whatever u stick it on pretty easily if u pour some water on it
Sep 11, 2008. 3:00 PMnert says:
"especially the part about making sure the glue doesn't stick to the mold" I was thinking PVA, but the warm temp mike make ituseless. How about a teflon spray like Elmers 'Dry Slide'
Jun 11, 2009. 10:13 AMa.cowen says:
You could use something like vaseline to coat the outside of the mould. Or if it does stick use a hot knife to cut it out, as the glue will melt again? Perhaps.
Jun 6, 2009. 8:06 PMwebsurfer1232 says:
I found this.
Fired up the glue gun.
Made this.
http://i43.tinypic.com/25ow96v.jpg
Jun 1, 2009. 4:44 PMstonechild says:
I was looking for a way to encase LEDs with a glue gun. I want to build an 8 x 8 LED cube. One that I saw had the LEDs encapsulaled with glue and it looked pretty good. Now I know how to do it. Now to look to see if you've reported on molding the glue which I'd like to do. Thanks for a perfect instrcuctable.
Feb 17, 2009. 6:40 AMKaze says:
This is my favorite new instructable! Having the various finished photos at the end is perfect and really shows how cool of an idea this really is. Great length, easy to follow, nice photographs. Keep the guides coming!
Jan 21, 2009. 8:13 AMZippy_Pyromaniac says:
Ima make a color changing glowing thing!! Ill post back with images soon
Dec 14, 2008. 9:14 AMcamperken says:
I had another thought for you. I industrial molds they use a spray called mold release. Don't remember the brand but when parts start to stick they spray the molds before the plastic is injected. Molds by the way have pins built in that push the parts out. Rubber molds I've seen the parts were just carefully pulled out but this was low volume
Dec 14, 2008. 9:05 AMcamperken says:
I thought this was great. I'm daydreaming now about what sorts of LED lights to make. I once made a mold out of aluminum and using peanut oil to heat delrin (a plastic)) and it also lubed the mold. Maybe molding acrilic plastic. I did that once to make a new tail light for an old VW van. What about several LEDs, different colors, which would connect to different parts of some glue world. Light would flow I'd think. Have a way to vary each LEDs intensity or on-off. BUt yours is great as is
Dec 13, 2008. 5:20 AMdaniel! says:
pretty lights cool, great idea
Sep 17, 2008. 10:23 PMJ W Hendry says:
bright eyes
brighteyes-1.jpg
Dec 4, 2008. 5:47 PMcodongolev says:
I would ask why.... but you can't explain awesome.
Nov 12, 2008. 7:29 PMandrew13 says:
tht........ is frickin awesome.
Nov 28, 2008. 1:39 AMj0nip says:
brilliant. I am going to make a glowy fire type thing using this. thank you.
Oct 31, 2008. 6:48 PMrobotmastern says:
you could try exparamenting with lost wax casting ( im not shure of the melting points of glue vs. wax but aslong as wax is less it will work) this procces is not reproducable however it can make more elaborate designs
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