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Hot Rodding a Power Drill Battery

Step 7You're done!

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Well, that's it. Took about two hours from start to finish and it went back into the case quite nicely. The Novak battery bars came with stickers. I love that, so I put a Novak sticker on this one so I would know which pack was my uber pack. Charged it, put it into the drill and it runs like a champ.

You can hear the difference compared to the stock battery. This puppy is just begging for some heavy drilling. Time to pull some screws out of a big crate.
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7 comments
Feb 17, 2010. 1:56 AMCATX20 says:

Hi, my cordless tool uses 1.2ah sub c cells would this matter if i replace them with 2.0ah sub c cells or would this damage the tool?

Oct 27, 2011. 9:17 PMmikej_w says:
A change in Ah - Amp-hour - and will not hurt your tool. If the cells fit, AND are the same chemistry AND are approximately the same voltage, you will be fine.

The biggest danger for the tool is to have too high a voltage, as in heavy use the motor may burn up.

The other problem is with the charger. Your charger is very specific to battery chemistry. Each chemistry has it's own needs. NiCd is the simplest to charge. Hydride batteries are more complicated to charge, and a Nicad charger will charge them but they will have a shorter than desired battery life.
Lithium cells are great, but they need a precision charger. The voltage per cell is much higher, so you could possibly put in fewer of them, with larger Ah to get better battery life per volume.

You could possibly replace the guts of an existing charger with an off the shelf charger from the R/C market to take advantage of these cells.

Oh. The simple answer is just to keep the voltage sane. > Ah won't harm the tool.
May 3, 2011. 3:10 AMtallman2009 says:
These instructions to rebuild a battery will work, but there are some serious issues with it. Number 1 - you should not solder on the cell terminals. Soldering on cell terminals will ruin the cell and greatly shorten its life. That is why you see spot welds on the original tabs connecting the cells together. You should buy cells with tabs already spot welded on for rebuilding batteries. You also need to be concerned about adding height to the cells with solder etc. so the case will close.
You also need to test the connections as you go so you don't end up with shorted cells or wrong connections. If you want to build a battery superior to the original battery that will run any tool at any voltage, check out the Rambo Battery. The Rambo Battery kit is simple to build and it allows you to run your tools at a few volts over the tool voltage - 14.4 volt tool running at 18 volts for example. You will really enjoy the extra power and speed you get. You can also configure a Rambo Battery using NiMH cells rather than NiCD cells for much more power.
Dec 5, 2008. 8:12 PMPoppy#1 says:
Can I use Nimh batteries instead of Nicd? I am trying this with a Dewalt 18v battery pack.
Sep 29, 2009. 7:13 PMsyruss says:
make sure ur charger will charge both Nimh and Nicd batteries
Sep 30, 2009. 9:22 AMPoppy#1 says:
Thanks, I have pretty much given up on this. It can be done easily enough though and by the time I add the cost of batteries, I have found that I can buy replacement refurbed powertool batteries for about the same. It was fun to do though and easy. Thanks for the help.
Dec 12, 2008. 10:28 PMPoppy#1 says:
From what I have been able to find out NiCd batts will have a much longer life than the NiMh type. Also, in my searching I have managed to get myself on some lists that all want to sell me stuff or want me to buy a franchise etc etc. So be careful when you are traipsing around the net for info. As you can probably tell from my incessent whining here I am new to this, so any help or tips or comments will be appreciated.
Jun 9, 2009. 12:59 PMAstinsan says:
NiMH batteries also can not charge properly in a parallel setups.

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