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I bought one of the original Line 6 POD units when they first came out back in 1998. It sounded phenomenal back then and still sounds great today - the only problem was its shape - To put it plainly, it looks silly. More important, unless you've got ample desk space or use it alot on the road, there's no convenient place (at least in my cramped home studio area) to put it and keep it there. I like the convenience of rack-mounted units, but to get a new Pod XT Pro, it'd have to fork out about $700.00 - like many other people on this site - I decided to bust out the soldering iron and rackmount it myself.
Step 1Let's see what's inside...
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Before doing anything harsh, I wanted to see what I was dealing with, so, time to open it up... once I stripped it down to the bare PCB and took a quick measurement, I was happy to see that the raw unit would indeed fit inside a 1U slot (i.e. under 1.75 inches) - with the largest component being the big capacitor.
Looking more at what needs to be done a bunch of components would have to be desoldered and wired up to the board to allow these to be accessible from the rack frame - these pieces being the four audio jacks (input, headphone output, and left / right outputs), the 2 rotary encoders (for amp model and effect selection), the 8 potentiometers (for various input), the power supply input, and the 2 MIDI jacks.
Since this will be inside the rack, I'd have to also create a break-out circuit for the display LEDs and for the buttons / switches... on to planning.
http://www.mouser.com/search/refine.aspx?Ntt=546-RMCV19018BK1