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How Not to Build A Valved Pop-Pop Boat

How Not to Build A Valved Pop-Pop Boat
The Problem
Pop-Pop Boats are notoriously inefficient for many reasons but the main problem is the action by which it moves forward.

The  Explanation
Exhaust
When the engine pops it squirts water out of the exhaust. This water travels almost straight out with little divergence.

Intake
When the engine sucks in fresh water it sucks from all around the inlet. The water sucked in from the sides should be symmetrical so they sum to zero but approximately a third of the water in taken comes from the same vector as the exhaust squirted which cancels out say a third or more of the forward thrust when the net product is found.

The Solution
Put valves on the engine so that it sucks from the front and blows out the back potentially quadrupling the forward net thrust!
 
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Step 1The Plan

The Plan
With the concept set the principles of operation are simple. All that remains is to design an appropriate way of implementation.

Valves
These only have to be one way and should require no return so should take little force to open. I went straight for the shuttle valve. I found the smallest reasonably sized ball bearings I could and designed the valves around them so they would close from one side and free flow the other. Then, they would be mounted to allow free sucking from the front, no blow and free blow on the back, no suck. The ball bearings where 6mm steel.

Exhaust and Intake
I know through my research that the number of tubes is essentially irrelevant. One tube can work as effectively as two or more. The aspect to be considered is surface friction. As the output of the engine has an optimum cross sectional area the way to attain the least losses is to have one tube of the required diameter. Since I want to split the input and output I needed two tubes, one in the front for intake, one out the back for exhaust. I decided to have them both of the same diameter copper pipe of around 6mm internal diameter (1/4") To fit my valves. 

calculated from working engines boiler size to tube cross sectional area ratios.

Engine Type
Here I have two choices, the simple coil boat or the difficult to seal pop pop boat.

Coil Engine
There is a minimum radius to which you can bend a pipe without flattening or crimping it. My quarter inch copper pipe dictated that the coil would be rather large in diameter and hence hard to package in a boat hull of the size I was envisioning. I also know through research that pop-pop boats don't work well at larger volumes as the inertia of the water displaced with each cycle limits the frequency of operation to a point where there is little if any or the motion can be rather sporadic. This meant the internal volume of the coil that would form my boiler may be too large.
 
Classic Pop-pop Engine
These are simplest when constructed out of steel beverage cans. Instructions on how to do this are on the internet and I dare say here on Instructables. If you have trouble finding them, send me a message or e-mail and I'll either add a link here or send you the link. This would be good but the boiler needs to be at a fairly horizontal angle to catch the heat from the heat source. A vertical boiler would receive little to no heat as heat rises. This would mean that complex bends would be required to get the engine in the middle of these two pipes going on opposite directions. Fluid dynamics say that corners are bad as far as resistance and efficiency goes so this would not be optimal.

This left a completely fabricated boiler of my own design which was in the same size ratio as the smaller commercial pop-pop boats that you can buy but with an in line intake/exhaust orientation which made sense to me for the intake/exhaust placement I was envisioning.

Conclusion
Steel shuttle valves with a 1/4" copper pipe intake/exhaust and a conventional boiler with slight modifications.
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9 comments
Nov 15, 2011. 3:19 AMLeviMc says:
what plans do you use for building the engien out of a beverage can
Jun 2, 2011. 9:42 AMflothmann says:
This kind of valve are called Check Valve, is used in pneumatic systems like FESTO and water flows as well. They usualy are a conic shape tube openning for a better seal with the ball bearing and may use a spring to open or close at specific pressure. You may build easily with a standard 60 degrees drill tip according the ball bearing diameter.
Mar 5, 2011. 10:03 AMtobyker says:
Good to see work on pop pop boats. I have used the valves from car windscreen washers in my boats, mounted inside the boat and connected with high-temp silicone tubing. You can insert concentric tubes into the outlets to increase velocity and encourage intake through the valves
Jan 18, 2011. 12:30 AMrickharris says:
I have been chuntering round a type of water ram jet - using flap valves and a flash boiler (with a bigger burner than a candle) but two side by side to get alternate actions so avoid the issue of slow cycling.

Alternatively there seems to be some mileage perhaps in a Stirling type system using a water column as the power piston.

Again cycle time is an issue due to the water column returning under it's own timing, multiple units side by side could get round this - rather like a multi barrel machine gun.

Jan 18, 2011. 9:18 AMrickharris says:
On my list of things to do - so are a lot of other things as well!
Jan 18, 2011. 12:31 AMrickharris says:
You could of course add a simple flap valve to the system made from little more than a soda straw rather than the mechanically heavy ball valve. Not much alteration to do either.
Jan 17, 2011. 5:10 PMrimar2000 says:
Thanks for doing the work for me!!! I was thinking this approach for years. I maked a few pop-pop boats, they have many secrets.

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Author:LetsBuildOne(Let's Build One)
I'm a recent Masters Mechanical Engineering Graduate currently working for Jaguar Land Rover in the UK. I enjoy problem solving, designing and building things in my spare time. The more difficult, ex...
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