3 Simple Ways to
Share What You Make

With Instructables you can share what you make with the world — and tap into an ever-growing community of creative experts.

PhotosPhotos

Share one or more photos of a project, recipe, or whatever you've made, quickly and easily.

Step by StepStep-By-Step

Share your step-by-step photos with text instructions of what you made so others can do it too!

VideoVideo

Share your how-to video. You'll need your embed code from a video site such as YouTube.


How To Build A Spark Gap Tesla Coil (SGTC)

How To Build A Spark Gap Tesla Coil (SGTC)
Shoot foot-long bolts of lighting through the air, light fluorescent tubes without wires, and power your other high voltage experiments with the aid of this tabletop-sized Tesla coil! Once the parts have arrived, it comes together in about a weekend, and for less than $200 even for those without a big bin of spare parts. I built this coil for fun over a few weekends during 10th grade, juggling eigenvalue problems and European history for drilling and soldering high voltage components.

The key to this coil's performance on such a tight budget is that all of its components are designed to work well together. Using some basic concepts from AC circuit design, the components are matched to perform well without requiring massive amounts of power. Some "coilers" use microwave oven transformers to pump kilowatts of energy through poorly matched circuits, resulting in large losses and mediocre performance. This instructable will show you how to avoid making such mistakes and how to properly design a spark gap Tesla coil.

UPDATE: This Tesla coil is now on sale on eBay for a starting bid of $99.99, less than the cost of the materials! http://www.ebay.com/itm/250-000-Volt-TESLA-COIL-Assembled-2-Foot-Tall-8-12-Sparks-/180826521311?pt=LH_DefaultDomain_0&hash=item2a1a19bedf

For contest entry details on this instructable, see step 10.

UPDATE: New diagrams for primary capacitor, primary coil, and spark gap construction have been added. Click the top left information icon to view them in full size.

Featured on Hacked Gadgets!

Please don't forget to rate!


(I named it the "Valentine's Day Tesla Coil" in this video because I finished it over Valentine's Day weekend 2011)

To read more about this project, visit my website: http://xellers.wordpress.com/tesla-coils/sgtc-ii/
 
Remove these adsRemove these ads by Signing Up
 

Step 1Theory and Warnings

Theory and Warnings
«
  • Tesla 1.bmp
  • 2000px-RLC_transient_plot.svg.png
  • 2000px-Harmonic_oscillator_gain.svg.png
  • Tesla 2.bmp
Although I don't want to spend too much time talking about exactly how a Tesla Coil works, I think that a rudimentary description is worthwhile given the amount of misinformation that exists on Instructables and elsewhere on the web.

Essentially, a Tesla Coil is a type of alternating current transformer that operates almost like any other (transformers are found in many electrical and electronic devices and are used to step up or step down the voltage of an alternating current signal). However, it relies on the principle of electrical resonance in order to massively increase the voltage of the alternating current signal.

One comment misconception is that the primary circuit (capacitor and inductor) "amplify" the signal from the high voltage transformer and that the ratio of turns between the primary and secondary coil is then used to create a high voltage. However, this is not quite the case.

During each alternating current half-cycle, the transformer charges the primary capacitor until the voltage across it exceeds the breakdown voltage of the spark gap. At this point, the capacitor and primary coil are connected and momentarily form a series LC circuit. Because the capacitor has an initial charge from the transformer, the LC circuit will oscillate much like a stretched spring will move back and forth once it is released. In fact, the differential equation describing a stretched spring moving back and forth with friction is virtually identical to the one that describes an LC circuit with an initial charge on the capacitor oscillating with stray resistance in the wires of the circuit.

These oscillations can exhibit three different types of forms: overdamped, critically damped, and underdamped (second image). In the overdamped condition (high damping factor, ζ), the current decays without crossing zero, while in the underdamped condition (low damping factor), it crosses zero many times and oscillates before decaying. This last condition is the one we hope to achieve in our coil.

Once the circuit is oscillating, the rising and falling magnetic field around the primary coil will induce current into the secondary coil. The goal is to maximize energy transfer between the primary and secondary coil and minimize energy lost to heating as a result of stray resistance.

The secondary circuit also acts as an RLC network. Its impedance, or resistance to an alternating current, will change as a function of the frequency that the primary circuit oscillates at. The third picture shows this relationship. If the frequency of the primary circuit matches that of the secondary circuit, then the amplitude of the secondary voltage will increase dramatically because the secondary impedance will be very low. Once the oscillations in the primary circuit have decayed, the transformer will switch polarity and recharge the capacitor, causing the cycle to repeat. This is similar to what happens when you try to force a sping to move back and forth; if you're not at the correct frequency, then it resists your push, but if you do manage to hit the right frequency, then even a small application of force can quickly increase the amplitude of its oscillations.

If you want a more mathematically rigorous explanation, be sure to take a look at this paper: http://tayloredge.com/reference/Machines/TeslaCoil.pdf There's actually quite a bit more going on than I made it sound like, so consider taking a look even if you're going to skip the mathematics.

SAFETY WARNINGS (READ THESE):

That said, I want to give a few warnings to anyone who is considering this project. Tesla coils and other high voltage devices are extremely dangerous in the wrong hands and can easily injure or kill anyone who does not practice proper high voltage safety. I am not responsible for any accidents that may occur as a result of these instructions.

I also do not guarantee that your coil will work or that you will be satisfied with the results. Only attempt this project if you are willing to face failure on your first attempt and don't cut corners - if that capacitor has to be rated to a certain voltage or that wire has to be enameled, don't try to get an inferior product for less. It's better to wait and save up for the higher quality part than to end up with a pile of cheap, burnt out components.

Be sure to read the entire instructable and completely understand what you will have to do before attempting this project!
« Previous StepDownload PDFView All StepsNext Step »
91 comments
1-40 of 91next »
May 6, 2012. 10:21 PMsciencetor2 says:
built a working Tesla Coil from this instructable :D made a few modifications due to necessity/improvement/budget/availability, but it works great! (still a bit out of tune though since I have been crazy busy) here is a video of it running

,

and pictures below.
May 6, 2012. 10:40 PMsciencetor2 says:
Other quick note: in the video I used a PVC pipe with GTO high voltage insulated wire taped to the end, and the other end of the wire connected to the main ground, as a grounding rod to attract the arcs. while this is all well and good in this particular spark gap coil, i have read several places that other varieties of coils such as vaccum tube tesla coils can be damaged or destroyed by ground strikes such as this.

Also, while this grounding rod worked safely, as a general rule you shouldn't really be attracting the sparks to you, as this can be dangerous or deadly. an improperly constructed, or improperly used grounding rod could cause electrocution, so DO NOT ATTEMPT! I AM NOT RESPONSIBLE FOR INJURY OR DEATH RELATED TO THIS METHOD!
May 6, 2012. 10:27 PMsciencetor2 says:
also a quick note on the capacitor bank, due to the unavailability of the exact capacitors in the instructable, the ones I used had a capacitance of .015uF, and a voltage rating of 1.6kV, i posted an ebay link to these earlier, but due to the slightly different capacitance, they must be arranged in 8 rows of 12 capacitors, rather than the 10 rows of 10 directed in order to achieve the 0.01uF necessary for this coil. This configuration also has a max voltage rating of 19.2kV.
Jan 20, 2012. 6:33 PMkdbacho says:
just to ask two questions. why were there insicions in the speaker wire and is the secondary coil connected to the primary. because i dont know were to put the loose ends
May 6, 2012. 10:29 PMsciencetor2 says:
also, the "incisions" in the speaker wire are where the insulation was stripped to connect the test clip, in order to experimentally tune the coil i believe.
May 1, 2012. 5:41 PMsciencetor2 says:
Bottom of secondary is connected to a ground, top wire is taped to the top load, or bolted to the toroid if you went fancy
Apr 20, 2012. 7:48 AMsciencetor2 says:
found these capacitors on ebay, they're from a supplier so they should be around for a while.

http://www.ebay.com/itm/380266725123?ssPageName=STRK:MEWNX:IT&_trksid=p3984.m1439.l2649#ht_1854wt_811

all the info you would need isn't there, but with a bit of research done after i recieved my order, they appear to be the crimped version of these

http://www.panasonic.com/industrial/includes/pdf/ECW-H_C_New_Product_Introduction_Sheet.pdf

which should(probably) be suited for coil use, though the specs are slightly different from the instructable, so you would need to change your MMC configuration. i will probably go with a 12x8 setup(12 per string, 8 strings in paralell) which yields a capacitance of 0.01uF and a voltage rating of 19200v(19.2kV). i will let you know how it goes when i finish my coil.
Apr 29, 2012. 7:47 PMsciencetor2 says:
ok, just finished my tesla coil and ran it, these capacitors work great! highly reccomend them for their price, amount, and continuous availability.
Apr 14, 2012. 12:05 PMsciencetor2 says:
sorry to be bothering you so much, but i also cant find any capacitors rated for 1.5kV 0.01uF... where did you get yours?
Apr 14, 2012. 11:27 AMsciencetor2 says:
i take it the resistors need to have a max voltage rating of around the same as the capacitors? what was the rating on yours and where did you get them?
Apr 11, 2012. 7:49 AMsciencetor2 says:
ok, im back, Found what appears to be a REALLY great deal on a pair of 9kv 30 mA very-used-but-still-working-guarunteed neon transformers, the only problem is they have GFI, but seller claims they have a switch to bypass it, would they be suitable? (id show you the auction but I'm afraid someone will grab them first looking at the comment, email?)
Apr 10, 2012. 4:47 PMsciencetor2 says:
Ok so I'm going to try and build one of these coils, should be pretty impressive, but I noticed you listed the price of the neon transformer as $35, I have not found one for anything under $90, and that is a substantial price jump as I'm trying to stay under or around $150. can you suggest a supplier of a $35 transformer? or better yet, a link? also, i have not found capacitors of the appropriate exact type anywhere on ebay, so a link would be nice for that too if possible. Thanks!
Feb 26, 2012. 12:21 PMOzoneLab says:
Hi-
To any one not willing to build there own tesla coil or wants to support Xellers, (if I wasn't so poor after building my own four inch TC, I would) he has posted a listing on ebay for this coil running up to feb 28, 2012.
Go to: http://www.ebay.com/itm/250-000-Volt-TESLA-COIL-Assembled-2-Foot-Tall-8-12-Sparks-/180826521311?pt=LH_DefaultDomain_0&hash=item2a1a19bedf#ht_500wt_1303

Xellers- great coil sad to see it go, though.

-OzL
Jan 11, 2012. 5:26 PMcalamityofwar says:
http://www.ebay.com/itm/015uF-015-uF-1600V-5-Radial-Film-Capacitors-100-/380266725123?pt=LH_DefaultDomain_0&hash=item5889a9bf03

.015uF .015 uF 1600V 5% Radial Film Capacitors (100)

$24.99

Will these work?
Jan 14, 2012. 6:40 AMcalamityofwar says:
Yes these are Metallized PP Film Capacitor's from the manufactures website (panasonic). PP = polypropelene
Jan 13, 2012. 11:38 AMElectrodude says:
would an electrolytic capacitor work?
Dec 29, 2011. 10:08 PMBumba Lodh says:
i live in India so ebay not possible.Should i use same type of capacitor that you used in this project???
Dec 28, 2011. 10:01 PMBumba Lodh says:
Hi,I built a TESLA COIL with 5kv 30ma nst.Primary coil made with 4mm
copper tube with 10 turns secondary made with 2inch PVC pipe.Winding
height 10.2inch(0.315mm enameled copper wire used) also made Capacitor
bank with 2kv 0.15uF polyester film capacitor.But the problem is my
Capacitor burnt several times but the coil works with LEYDEN JAR
capacitor.Why the capacitor burning??????


Please Help Me!!!!!!!!!!!!!!!
Oct 26, 2011. 12:47 PMnerd7473 says:
this is so cool i would love to build one
Oct 13, 2011. 4:46 PMFreshy Smooth says:
How bout these caps http://search.digikey.com/us/en/products/B32021A3103M/495-4077-ND/2045200
Oct 10, 2011. 8:49 PMROBOCOP603 says:
If I were to make a tesla coil like this one would I be able to make a containment like field out of neodymium magnets?
Oct 5, 2011. 6:39 AMGone_Phishing says:
(removed by author or community request)
Oct 6, 2011. 3:28 AMGone_Phishing says:
Ah thanks for explaining it to me! That makes sense, since if it draws no current it won't need any significant power rating huh?
Oct 4, 2011. 4:20 AMhchahrour says:
I can't seem to find a neon sign transformer anywhere
Will a variable voltage(up to 30000 volts) ignition oil power supply work?
Oct 4, 2011. 12:39 PMhchahrour says:
it is an instructable written by pyromadness
can you check it out please
if it is good then can you tell me
thx in advance

btw keep up the good work
Oct 4, 2011. 12:56 PMhchahrour says:
were did you get the neon sign transformer from
can u give me the website plz
Oct 4, 2011. 1:38 PMhchahrour says:
http://www.ebay.com/itm/9-000-Volt-30-MA-NEON-TRANSFORMER-9000-/250898979813?pt=BI_Circuit_Breakers_Transformers&hash=item3a6abe9be5
i am absultely positive this one will work

i hope
Oct 4, 2011. 2:37 PMhchahrour says:
http://www.ebay.com/itm/Neon-Transformer-9000V-30mA-outdoor-LED-GFI-/160622287695?pt=BI_Circuit_Breakers_Transformers&hash=item2565d59b4f

How about this one?
1-40 of 91next »

Pro

Get More Out of Instructables

Already have an Account?

close

All Steps Viewing
View all steps of an Instructable on the same page when you're a Pro Member.

Upgrade to Pro today!
100
Followers
9
Author:Xellers(Zayats Electronics)
My name is Daniel Kramnik, I am an electronics hobbyist and high school student from Boston, Massachusetts. Starting with my latest Tesla coil project, I have been trying to improve the quality of my ...
more »