How To Build A Vacuum Tube Tesla Coil (VTTC)

 by Xellers
Featured
Can't find a neon sign transformer? Want to build your first Tesla Coil without facing the complexities of going solid state? Here's some good news: Vacuum tube Tesla Coils, which have been making a comeback in recent years, can be just as rewarding as any other type of coil without breaking the bank. This is one such coil that I built during the spring of my 8th grade year.

You can even use it to wirelessly transmit electricity to a lightbulb! (12/3/12)



Noteworthy:

While this project does work in its current form, I have detected some problems and and working to fix them. You would best be advised to postpone your building until then - it seems that theses tubes could operate more efficiently at higher frequencies and my primary RLC tank circuit's natural frequency is much higher than my secondary side RLC circuit's natural frequency; a new secondary coil with a frequency of approximately 1.5MHz is being designed and the primary circuit will be retuned. I expect a great leap in performance, with sparks possibly as long as 7" to 9".

3/10/10: I decided to try to estimate the resonant frequencies of my primary and secondary circuits using deepfriedneon's formulas, and I found that my coil is oscillating about 100kHz above my primary circuit. I don't have any parts to fix this now, but will add a capacitor or two to the primary circuit to lower its frequency soon. IMPORTANT: I found a 6.3V at 12A Hammond power transformer and replaced my 5V computer power supply - the results were truly impressive; I am getting better performance with one tube than I ever got with two, filament voltage really matters! Here is a quick video:



4/16/10: The MOT (plate transformer) burnt out because the secondary windings were damaged by previous experiments (SGTC,s, Jacob's Ladders, etc.). It was replaced with a larger one and the sparks are now almost 7" long - this coil performs as well as Steve's did, but with only one tube and with a poorly tuned primary oscillator!

Thanks!

 
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Step 1: Vacuum Tube? What's a Vacuum Tube?

In the early 21st century, many of us have never even heard of vacuum tubes, and the few who have only know that they were used in old electronics. Therefore, before I begin this project, I feel the need to explain how they work.

Lets take a look at picture 1. This is the standard symbol for a vacuum tube diode. A diode only conducts electricity in one direction. They can be used to turn an alternating current into a direct current. In the diagram, the bottom half hexagon is the filament. It is just like the filament inside of an incandescent lightbulb. The line above it is called the plate. The circle around the filament and plate represents the (usually glass, sometimes metal) envelope of the tube. Almost all of the air inside of this envelope has been evacuated, there is a vacuum. This will become important later.

Now, lets take a look at picture 2. Here we have applied a voltage between the filament and the plate. The filament is negatively charged, and the plate is positively charged. While the electrons in the filament are attracted to the plate, there is not enough voltage for them to do so on their own. So how can we get them to jump? Take a look at picture 3.

In picture 3, a few new things have appeared.First, we have a 10 volt power supply connected to each side of the filament. Just as in an incandescent lightbulb, this heats the filament up. The negative side of the power supply is still connected to the filament, but the positive side is not. Notice that now, the negatively charged electrons are stil flowing into the filament from the 100 volt power supply, but something is different. Why are they floating around the filament? As the filament heats up, thermionic emissions occur. Essentially, the electrons are shaken off of the filament by its thermal energy. This can happen because there is a vacuum. So now, the question is: What happens when we connect the positive side of the 100 volt power supply to the plate? Take a look at picture 4 to find out.

In picture 4, the positive side of the 100 volt power supply is connected to the plate. We have zoomed back towards the tube. In the picture, the electrons floating around the filament are moving towards the plate! There are no air particles to hinder their passage, so after the thermionic emission occurs, the positively charged plate attracts them, and they accelerate towards it, hit it, and move along the wire back into the power supply. That's how a vacuum tube diode works.

The principle of operation is relatively simple, but a Tesla Coil such as the one that we are building is an oscillator. That means that there is a feedback system that turns the diode on and off, to accomplish this, we use a triode. Read on the find out how it works.
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crazy-blender says: Apr 11, 2013. 4:11 PM
if i was to run this guy on 4 KV what would I have to modify and what should be replaced. could you give me a circuit diagram that showed how to wire the MOT's in series

thanks
Xellers (author) in reply to crazy-blenderApr 11, 2013. 8:34 PM
Hi there!

You'll need to pick a different tube; peak voltage from a single MOT is already pushing it, but when I run with a doubler I get arcs inside the tube. Is there any reason you're planning to wire two MOTs in series rather than use a doubler? (The diode and the capacitor you get from the microwave are all you need!)
crazy-blender in reply to XellersApr 12, 2013. 7:13 AM
Thanks. How would I make a voltage doubler with the transformer could you give me a schematic? Also the reason I wanted to run it on 4 KV is because I made a dual MOT stack. Do you know of any tubes that can handle the power?


Tvmender says: Jan 3, 2013. 10:59 AM
Hi!

Do the 811a need to be a matched pair?
Xellers (author) in reply to TvmenderJan 3, 2013. 2:41 PM
Ideally, yes. You can tap the feedback coil differently for each one if they aren't. Kaizer Electronics has a good writeup of this.

Good luck!
crazy-blender says: Jun 16, 2012. 8:33 AM
will this thing kill you
Xellers (author) in reply to crazy-blenderJun 16, 2012. 8:28 PM
If you stick your hand in the wrong part of the circuit, yes. Tesla coils, especially SGTCs and VTTCs, are frighteningly dangerous - I'm kind of scared by the fact that I did this all the way back in eighth grade and got away with it...
crazy-blender in reply to XellersJul 27, 2012. 3:54 PM
Witch part of the circuit will kill you also will the discharges from the top load kill you
crazy-blender in reply to XellersJul 27, 2012. 3:54 PM
Witch part of the circuit will kill you also will the discharges from the top load kill you
tesla man in reply to crazy-blenderSep 18, 2012. 2:34 PM
the part of this circut that could potentially kill you would be the primary coil (everything from the outlet, to the first coil of wire), since that has an amperage that the heart cannot withstand. the secondary(everything after that) could also kill you, but that is less likely.
Jimmy Proton says: Jan 2, 2012. 7:40 PM
I have a 6.8V 5A filament transformer from an xray head, will that work?
Xellers (author) in reply to Jimmy ProtonJan 3, 2012. 4:48 AM
If you're using only one 811A, yes.

At the moment, I would strongly recommend upgrading to a 572B tube - it's a drop-in replacement the 811A and solves the plate reddening problem.

Good luck!
Jimmy Proton in reply to XellersJan 3, 2012. 6:58 AM
These tubes are almost twice as expensive as the 811A on ebay and yeah...16 years old..not much money lol
Xellers (author) in reply to Jimmy ProtonJan 3, 2012. 11:25 AM
I'm 16 too! =)

Try local hamfests/electronics events - I got a few American-made 811A and 572B tubes at Swapfest in Cambridge MA near MIT.
Jimmy Proton in reply to XellersJan 3, 2012. 11:50 AM
lol nice! but i live in NC :/ I don't know of any places like that down here.
science rox says: Nov 2, 2011. 6:02 AM
how do you assemble the base is there any special way to do this?
jam2197560 says: Oct 25, 2011. 12:32 PM
could you use a metal halide ballast instant on a microwave transformer?
Xellers (author) in reply to jam2197560Oct 25, 2011. 3:32 PM
You certainly could use your MOT with such a ballast, but I don't see any reason to do so in this coil.
amazing!!
Thanks! :)
ZachFejes says: Jul 19, 2011. 12:19 PM
True, it won't burn you, but you still shouldn't touch it. You may not feel it, but it is can burn out (permanently) your nerves, which you do NOT want.
Teslaling says: Apr 14, 2011. 5:32 PM
I just got my coil working, and I'm wondering if I would be able to add a voltage doubler circuit to the plate voltage. It's a 2k mot, and 2 811a's. Do you think the tubes would arc over or would they survive???
Xellers (author) in reply to TeslalingJun 23, 2011. 3:44 PM
I tried adding a voltage doubler to this coil, but my tube started arcing after a short period of time, so I took it out. I was using a staccato circuit, so if you try this, I would recommend the same. My tube is the cheapest Chinese variant available, so if you're using NOS American-made 811As, you might encounter more success than I did.

You don't need a particularly complex staccato circuit to pull this off - just get an SCR rated for several amps at several hundred volts (dirt cheap on eBay), put it in between the filaments and ground, and add a simple 555 timer circuit - I used my 555 timer-based DRSSTC interrupter and it worked fine.

Good luck!
Teslaling in reply to XellersJun 23, 2011. 3:54 PM
Thanks for the advice! Looking for an SCR now!!!
Xellers (author) in reply to TeslalingJun 23, 2011. 4:31 PM
Just in case you were wondering, the SCR I used was a BTA16-600B (600V, 16A) - http://www.datasheetcatalog.org/datasheet/SGSThomsonMicroelectronics/mXywxqt.pdf

Note: 16A at 600V is extreme overkill for this application, so don't worry about using a weaker SCR.
Teslaling in reply to XellersJun 23, 2011. 4:37 PM
Ok, thanks!
Teslaling says: Apr 4, 2011. 6:29 PM
Stupid 12ax7a's!!! They cut out for the most part at 50khz!!! I need 1.5 Mhz for my super-mini-plasma globe-ish vttc!!!
Xellers (author) in reply to TeslalingApr 4, 2011. 8:01 PM
12AX7s are designed as low power preamplifier tubes - they only have 1 watt of plate dissipation, so I don't think they'd stand up to much VTTC use. A better tube for your purposes would probably be the Russian-made GU50. It can run right off of a MOT and I've seen some people get pretty impressive results for a tube of its size:

http://www.youtube.com/watch?v=wpSBRJETQDg

http://teslacoil.ru/devices/fakelnik-na-gu-50/
(check out the other VTTCs on this website too)
Teslaling in reply to XellersApr 5, 2011. 5:29 PM
I know its not meant for vttc use...I was bored last night and i had a few 12ax7a's laying around, so i got out the signal gen, scope, and powersupply. It's looking horrible for 12ax7as but i dont really care :D
electricfan says: Apr 20, 2010. 5:07 PM
in the plan are all grounds commen ? all the tubes and transformers are grounded so doesn't that te primary and seccondary share ground correct me if im wrong.
thanks

paul
Teslaling in reply to electricfanApr 4, 2011. 6:25 PM
They would share the same ground. For (small)Solid State coils and most Vacuum Tube coils, this is quite common.
Teslaling says: Apr 4, 2011. 12:34 PM
If you vary from the design, you may want to run some calculations(if you are up for it)!!! It will seriously help, trust me!!! If you change the top load size, or the secondary size, or the capcitor value, etc. It will throw the tuning off. I found that if you calculate the resonance of the secondary coil, then tune the primary coil and feedback coil accordingly.


This is just a suggestion for the more advanced coilers, for beginners, you will want to just stick to the design as the calculations can get pretty crazy really fast!!!
jp333 says: Mar 11, 2011. 4:22 PM
i have built a vttc i have found the plans on your web site and
nothing is happening wen i test it there was a loud hum sound and
that was it . the tubes are not heating up and the grid circuit
does not seem to be working but the continuity is ok. also
continuity is ok thou the rest of the Tesla coil please help

specs
1 k mot
1.85uf microwave oven cap
two 811a's
veritable resistor in gird with 0.0022uf cap
jp333 in reply to jp333Mar 14, 2011. 9:48 PM
hello i am still having problems with my coil. i have done some readjusting to my coil and also remove 1.85uf microwave oven cap as the tank cap and replace it with an a new one but still no success . it seems like to me feedback coil isn't picking any thing up at all and i don't know y . i hope these photos can help.
DSC_0366.JPGDSC_0368.JPGDSC_0371.JPGDSC_0372.JPGDSC_0374.JPG
Xellers (author) in reply to jp333Mar 14, 2011. 10:15 PM
What are the dimensions of your feedback coil? From what I see, it looks like only 1 turn of wire! One things you should consider is that the LC circuit formed by L1 and C1 is a tuned circuit that should resonate with the secondary coil and topload! You MUST make sure these are tuned properly, or else you will get little or no output - I would suggest making a completely new primary circuit (new primary coil and new capacitor) with the specifications I give in the instructable, that way, you know that everything is already approximately tuned. You CANNOT use a microwave oven capacitor in your primary circuit because the voltage rating is a bit low and its capacitance is way too high!
Xellers (author) in reply to jp333Mar 11, 2011. 5:49 PM
Hello, I'm quite glad that someone actually went and tried this instructable out! As for your coil not oscillating, one possible culprit is the feedback coil. In any circuit involving an Armstrong oscillator, I always try reversing the feedback coil connections if it doesn't start up. As for the parts you listed, what what do you mean when you say a "1 k mot"? What parameter is " 1 k" describing? Also, where did you use the microwave oven capacitor? There is no place in this circuit for one and if you inserted it somewhere, it might be causing problems. What sort of grid resistor are you using? If it's not a high enough wattage resistor, it will quickly die and if it's too big or too small, the coil might not oscillate properly. When you say that the tubes are not heating up, do you mean that the filaments are not lighting? If so, there's something wrong with the filament transformer circuit (for example, if you inserted the microwave capacitor across the tubes' filaments, then that would cause the filament power supply to short circuit). Finally, what do you mean when you say the "continuity is ok"? What exactly were you testing?

The easiest way for me to try to diagnose the problem is to look at what you built. If possible, can you upload and post some pictures of your coil from different angles so that I can see what you did (if you do, please make sure the photographs are detailed enough for me to see what's going on)? Also, if you have access to a video camera, can you post a video of yourself quickly demonstrating what happens when you turn the coil on?

Good luck!

Xellers
jp333 says: Mar 5, 2011. 11:57 AM
(removed by author or community request)
Xellers (author) in reply to jp333Mar 5, 2011. 12:07 PM
Unfortunately, as much as I would like to help, I'm afraid I can't do that because I don't understand what your comment means. If you want to audio-modulate your VTTC, the easiest way to do this would probably be to add a full wave rectifier and filter capacitor to your power supply and then to use a TL494 PWM interrupter to switch an SCR or MOSFET that control whether the filament of your tube is grounded or not. Basically, the idea is to build a staccato-like circuit onto a CW VTTC, but to interrupt the semiconductor via a PWM audio signal instead of a 555 timer.
Jimmy Proton says: Aug 16, 2010. 12:41 PM
where did you get the vacuum tubes? i cant find any as cheap as you got
Teslaling in reply to Jimmy ProtonAug 29, 2010. 11:44 AM
I got my tubes from ebay, they were $40 for a matched pair from K5SVC. K5SVC is a great seller of all sorts of high quality tubes.
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