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How To Build a Generic Air Cannon

How To Build a Generic Air Cannon
Air cannons. Fun for the whole family. Shoots anything, really. Bottles of water for the kids, bottles of liquor for dad, kitchen utensils for mom, food for the dog, the dog (Kidding), stuffed animals for the little tykes..... Good fun. You can also shoot nets, grappling hooks, bricks, smaller air cannons, dumpsters (if they'll fit in the barrel), your mother's china, lit fireworks, and politicians. They are mainly used to shoot projectiles like balls (tennis or golf balls), potatoes, and my personal favorite-water balloons (filled with the liquid of your choice!). The whole point is this-you NEED one of these babies. And you need it NOW. Of course, I'm aware that this isn't the first air cannon instructable on here, and it won't be the last. But I hope that it's helpful, inspiring, and if nothing else I hope it's at least humorous.

Before we begin, there is a point I would like to stress- and that is Stupid hurts. You are building an air cannon (this could be used as a weapon). Because this cannon will belong to you, and it is your cannon, if you decide to do anything..................well, stupid with it, it's also your stupid. So it is your cannon, your responsibility, and anything you do with this thing is your consequence! That being said, END DISCLAIMER, BEGIN INSTRUCTABLE!!!!!!!!

In case you don't know how these amazing devices work, well obviously they use air (DUH-air cannon). Air is pumped and compressed into a chamber on one end of the gun, and on the other the ammunition is stuffed into the barrel. The barrel is connected to the pressure chamber via a ball valve or an electric solenoid valve. The valve lets the all the compressed air flow from the pressure chamber to the barrel, pushing the projectile out of the barrel and into the next county.
 
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Step 1Scavenge, Scrounge, and Look Around.....

Scavenge, Scrounge, and Look Around.....
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What's wrong? The parts for the cannon aren't just going to appear in front of you! You have to find them (Buying them is optional). You're going to need a lot of things for your cannon (trust me, I built one). Here's the stuff I used to build the cannon shown here, and most of these parts are easily found at your hardware store, or in your annoying neighbor's garage while they're in Florida for their spring break (again, kidding).

Pipe:
-3" Pressure-rated PVC pipe (Never use non-pressure rated pipe for projects that use high pressure air. The results could end with exploding pressure chambers, shrapnel, and a trip to your local emergency room or cemetery. You'll need a good length for the barrel and another for the pressure chamber)
-a 3" end cap (Pressure-rated)
-2 reducers (3" to the size of your bushings)
-Ball valve or solenoid valve of the size or your choice (Bigger is better, I used a ball lever valve on this one)
-Bushings for connecting the reducers to the nipples for the valve (female thread, male slip fit)
-Pipe nipples for the ends of the valve

Tools:
-Drill and drill bits (needed for making the holes in the pressure chamber)
-Channel lock pliers (used for tightening)
-Thread Tap (threads the hole for pressure gauge)
-Circular saw (for squaring off the ends of the pipe, or for cutting lengths of pipe in general)
-Drill press (optional, used it to make nice straight holes)

Other things you'll need:
-PVC cement and primer
-Schroeder valve (aka- "Tire valve") (with a screw cap)
-Pressure gauge
-Teflon tape for sealing threads


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35 comments
May 24, 2012. 7:41 AMspratjack70118 says:
Would a longer pressure chamber somehow be better? Perhaps allow for multiple shots on each charge?
Feb 26, 2012. 4:30 PMBeybladera says:
Is the ball valve easy to turn? I want to make an air cannon that is stationary on the ground like a mortar that is set at a 45 degree angle for max distance, but I also want to be able to trigger the firing mechanism (turn the valve) from a distance. Do you think it would be possible to attach a thin rope to the trigger and pull that to fire, or is the valve handle too hard to turn from a rope?
Apr 2, 2012. 10:56 AMPhilisawesome says:
I pump my air cannon up to 110 psi and I can't seem to get it to shoot very far at all, the leaks are sealed, but it doesn't want to fire far at all, any suggestions?
Nov 17, 2011. 10:32 AMgodoggie says:
Oh and by the way, 5 stars buddy this is an awesome instructable!
Nov 17, 2011. 10:30 AMgodoggie says:
I would like to hear the commentariat's point-of-view on the pros and cons of PVC and or metal pressure chambers.

http://www.instructables.com/id/NASH-Air-Gun/ 

Also, how many of you guys have an air cannon yourselves? I'm always curious ;-) And what have you used for ammo? I'm thinking about making an 'ible for paper rockets, as they're pretty fun to shoot and work great for airsoft wars...
Nov 7, 2011. 3:45 PMcj8675 says:
http://www.instructables.com/id/micro-black-powder-cannon/
Jan 21, 2011. 9:38 AMsebasr96 says:
Nice!!!
Few questions:
Will a 1/2" ball valve work properly (lever ball valve)?
Isnt the valve too hard to open when firing?
Oct 12, 2011. 12:45 PMthedave413 says:
What do you use/recommend for ball-valve lubrication?
Oct 12, 2011. 7:24 AMpolaris 250 says:
Got one that shoots 250 yards
Sep 10, 2011. 11:35 PMElectroFrank says:
Your "disclaimer" needs beefing up.   I would like to suggest that all high pressure air cannon instructables should include a warning such as:

"These air weapons can shoot things fast enough to cause severe injuries or death. Never use them to shoot things at people."
Sep 2, 2011. 2:48 PMtred11 says:
love the commentary, pretty hilarious :P
Aug 18, 2011. 3:50 PMX3R0117 says:
Couldn't you wrap the pressure chamber in duct tape so that 1. air doesn't escape as easily and 2. even if the chamber does explode, the duct tape would take most of the force.
May 6, 2011. 4:55 PMforgelearner1234 says:
Would there be someway of making the ballvalve assembly able to screw on and off to change between types of "combustion" chambers?
Jul 10, 2010. 3:25 PMred211 says:
do you use a bike pump or air compressor
Sep 27, 2010. 5:26 PMred211 says:
k
Apr 27, 2010. 7:38 PMzanethebrain says:
Wowzers! this is exactly what i was looking for! I have been looking for a plan for building one of these things, but all of them ( except this one and a couple of other ones) require money, and i dont feel like paying anyone money. I intend to use your design, just with the pressure chamber larger and bent underneath the barrel so that it is more compact. I'll probably post it on instructables, so keep an eye out!
Apr 28, 2010. 4:07 PMtechnoguy94 says:
Say...If you packed it right so it was sealed, could you shoot water out of it? I mean pure water, not in a balloon or a bottle or anything.
May 2, 2010. 10:22 PMXOIIO says:
How many PSI can you fit in?
May 1, 2010. 4:15 PMJaronNeumann says:
how much does it cost
May 1, 2010. 3:14 PMPurple Guy says:
I dont have anything to say just no-one had commented on this before so i felt sorry for you :)
Apr 28, 2010. 3:21 PMJaronNeumann says:
Very Nice!
Apr 18, 2010. 9:39 AMmichaelg34 says:
 i was thinking of making one of these only using a 2'' barrel, how long was your barrel and how long was the total cannon?
Apr 19, 2010. 6:58 PMmichaelg34 says:
okay, thank you

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Author:eyebot117(My Deviantart page)
I'm a college freshman in Evansville, Indiana. I'm learning game design and 3D modeling/animation as a hobby. I'm interested in replicating things from movies and games such as weapons and armor, enem...
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