Introduction: How to Make a Brick Pattern Cutting Board

My favorite projects are the ones that I think about, set aside for a while, and come back to them.  This was my first project that wasn't  just a plain old striped cutting board or end grain.  This is what began my experimentation with wood.

What you need:

Wood for your "bricks"
Wood for the  "mortar"
Waterproof/Food safe glue
Table saw and Cross-cut sled
Band saw
Spindle Sander (not necessary, but I used one in this project)
Planer
Random Orbit Sander
Time and Patience
Imagination

Please use all appropriate PPE when working with wood.  

Step 1: Your Bricks

I chose maple for my  "bricks" for no other reason except we had a ton of maple.  I cut five 2" wide strips that were about 16" long.  Set these aside while you cut the wood for your "mortar"

Step 2: Cut Your Mortar

Using the thin rip jig my husband made, I cut 1/4" strips of cherry as my contrasting mortar pieces.  I cut about 14, which was way too many, but they got used it other projects eventually.

Step 3: Pieces

Here are the two woods together.  A subtle contrast.  

Step 4: Line 'Em Up

Arrange your woods before applying glue.  I like to lay them out like this.  It make the glue application much easier.  

Step 5: Apply Your Glue

I'm not endorsing the titebond brand.  This is my personal preference as far as waterproof and foodsafe wood glues go.  There are other options out there, find one that suits you best.

Apply a generous amount of glue to all your wood strips and spread.  I like to use a silicone brush.  They work great, they're cheap, reusable, and easy to clean (wash them out with water or wait for the glue to dry and just pull it off). 

Remember, it is better to use too much glue than too little.  You really only get one chance to glue.

Step 6: Arrange the Wood in the Clamps

After you apply the glue, arrange the "mortar" strips in between the "brick" strips and clamp.

Step 7: Remove From Clamps...

The glue should be set up in a half hour.  Remove from clamps and send through the planer.

Step 8: Even Up Your Ends

Using a cross cut sled, even up your ends.

Step 9: Cut Some Strips

Keep your piece on the cross cut sled.  Set your cut at 1".  Cut away.  Cut as many strips as you can get out of your glued up piece.

Step 10: Mark Your Centers

Find the centers of each piece.  Make a mark.  This will be used as a guide when you glue up again.

***An easier way to do this would have been to mark them before I cut them.

Step 11: Get Ready to Glue Again!

Line up your pieces like this again and apply glue.  

Step 12: Arrange Your Pieces Again

Place one strip of cherry between the other strips...  This is where that mark comes in handy.  Line up the center of a cherry strip with the mark you made on the maple to get that staggered look.  Once arranged, clamp up and wait another 30 minutes or so.

Step 13: Hand Plane

Once removed from the clamps, you may notice your cherry pieces are significantly higher than the rest of the board.  That's okay.  Whip out your hand plane (or planer if you have one wide enough to accommodate the piece) and level to the rest of the board.  

Step 14: Square It Up.

Using the cross cut sled again, I squared up the board.  

Step 15: Sand...

Sand the surface of the board.  I started off at 60 grit.  This was just a rough sanding before started cutting the corners on the band saw.

Step 16: Mark Your Corners

I added a rounded corner to the cutting board to break up all the straight lines and sharp angles.  To do this, I used a paste wax can and traced the edge.  

Step 17: Cut...

Trim those corners off with a band saw.  

Step 18: Clean Up the Corners

I used our spindle sander to clean up the band saw marks on the corners I cut.  

Step 19: Route the Edge

Using a 1/4" round over bit, I rounded over the edges. 

Step 20: More Sanding

Starting at 80 grit and worked down to 600 grit for a super smooth surface.

Step 21: Start Finishing.

I bring my cutting boards inside to finish.  

First thing I do is wipe off all the excess dust that I can with a dry paper towel and then place my board on a clean paper towel.

Step 22: Apply Finish

Apply a liberal amount of mineral oil.  Spread around the board.  LET SOAK IN.  Wipe off excess when barely any is visible on the surface.  Repeat a few times.  

Then I like to apply Howard's Butcher Block Conditioner.  Same Method.  Again, this is my personal preference and not an endorsement of their product.  There are many pre-made finishes on the market.

Step 23: Ready to Use!

All Done!

Comments

author
WoodworkingFourDummies made it! (author)2015-12-28

Thanks for the post, I made one as a Christmas gift. It was my first cutting board. I made a few small mistakes but it worked out in the end. More pics and tips on my blog if interested:

http://www.woodworkingfourdummies.com/blog/diy-brick-cutting-board

Brick Cutting board end with logo.jpg
author
Firegurl71 (author)2014-12-27

Great tutorial! If you cut one of your "brick" strips (either the first one or the last) half the width of the rest, you can almost eliminate having any waste to cut off. All you'll have to do is flip every other row (so every other row starts with half a brick, and the alternating rows end with half a brick like in your finished product).

author
Kasieanne (author)Firegurl712014-12-29

You're right. I'm having one of those "why didn't I think of that" moments. Thanks you.

author
toyia made it! (author)2014-05-05

I used white oak for the bricks and bubinga wood for the mortar. For the finish I used a mix of mineral oil and bees wax. It turned out really beautiful. I think i am going to make another.

2014-05-05 17.34.49.jpg
author
abeimers (author)2014-01-29

Do u think you can have your husband make a instructable on that thin cut jig he made

author
pseaton (author)2013-11-19

This is an awesome idea! I love your instructions, and your variation on the cutting board project. Nice!

author
Charimander (author)2013-10-17

super duper pretty! amazing tutorial as well :D

author
Kasieanne (author)Charimander2013-10-20

THank you!

author
Wo0kiE (author)2013-10-18

Very detailed instructions and a beautiful finished product.
I would love to see this in black walnut and purple heart cedar!!

author
Kasieanne (author)Wo0kiE2013-10-20

I made one in walnut and purpleheart (not cedar)! It came out pretty nice, but the colors were both dark so, it was hard to see the lines.

author
oktex (author)2013-10-20

Great instructable! I had to check it out to see how you did the cross pieces. Very simple once you see it done :)

author
Kasieanne (author)oktex2013-10-20

It is wicked simple, but had baffled a lot of people before I did the how-to.

author
mkhuthir (author)2013-10-17

Amazing work!!! you are a real PRO, thank you.

author
Kasieanne (author)mkhuthir2013-10-18

I'm fairly new at this, so thank you!

author
bricobart (author)2013-10-18

Definitely the best woodworking I'ble of the last months, great job!

author
Kasieanne (author)bricobart2013-10-18

Thank you! That's a very nice compliment!

author
Bettybstt (author)2013-10-17

Beautiful - great Instructable!

author
Kasieanne (author)Bettybstt2013-10-17

Thank you!

author
kakmer (author)2013-10-17

This is awesome!! Great step by step and totally something just about anyone could do!

author
Kasieanne (author)kakmer2013-10-17

It looks a lot more complicated than it actually is. If you have the tools, then anyone can make it.

author
Arghus (author)2013-10-17

terrific chopboard

author
vonthab (author)2013-10-17

Very Nice. Now I just need to buy a sander, router, vice grips, saw, planer and sled. I think I might have the glue. :)

author
joelav (author)vonthab2013-10-17

Or you could find a local maker/hacker space that has all of this equipment and make some new friends along the way :)

author
Polishing Peanuts (author)2013-10-16

Fabulous job! Jealous of your workshop too!
Thanks for this.

author

Thank you!

author

Checked out the etsy store, nice stuff. Pity it'd cost too much to mail to Norway, I'll have to make one myself!

I also envy your access (in the states) of hardwoods. Almost impossible here in Norway (and in the UK) to find anything apart from pine, with a little oak, mahogany and maybe a little teak in the boat yards. Super expensive too.

author
zomfibame (author)2013-10-16

that is a great piece... I wish I had the tools to do that kinda' thing. very nice.

author
Kasieanne (author)zomfibame2013-10-17

Thank you very much! I got the tools by having a nagging husband... turns out I like to use them too so I don't mind.

author
diegodaf (author)2013-10-17

Excelente trabajo, voy a tratar de hacerlo!

author
Kasieanne (author)diegodaf2013-10-17

Thank you! Good luck to you on this project!

author
kenbob (author)2013-10-16

I like this!

author
ench (author)2013-10-16

Beautiful and unusual! I will definitely have to try this one.

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Kasieanne (author)ench2013-10-16

And it's pretty easy too!

author
Penolopy Bulnick (author)2013-10-16

Awesome! Very unique :)

author

Thanks!

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